Product Description
Company Profile
ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
Product Description
Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Product Description:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
Diaphragm compressor :according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)and especially fit for all kinds of toxic radioactive corrosive compressor
In the chemical industry, piston compressors are used for a variety of functions, including:
Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html product-list-1.html
Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.
Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.
Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.
Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications
When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:
Type of gas or air being compressed – Different types of gases and air require different types of compression.
Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.
Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.
Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.
Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.
Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of 2 compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND GV3-310/22-62
1G3V-300/4-15 each represents as follows:
“1” means double first-class product;
“G” indicates diaphragm compressor;
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V” means V-shaped structure.
“3V” means there are main and auxiliary connecting rods, and the crankcase is split.
“300” indicates the amount of gas the compressor handles per hour under standard conditions;
“4” means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
“15” means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
“G” indicates diaphragm compressor;
“V” means V-shaped structure.
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V3” is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.
Basic information:Piston compressor model parameters:
| Piston compressor model parameters | |||||||||
| Piston force | 800 | 500 | 320 | 250 | 160 | 100 | 65 | 45 | 30 |
| Types of compressed gas | Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc. | ||||||||
| discharge pressureMPa(G) | <=25 | <=30 | |||||||
| Compression levels | 1-4levels | 2-6levels | 1-3levels | ||||||
| Number of columns | 2–4 | 2–6 | 1–4 | ||||||
| Layout form/Type/Model | M/D | M/D | M/D | M/D | M/D | M/D/P | M/D/P | M/D/P | L/P |
| route(mm) | 280-360 | 240-320 | 180-240 | 200 | |||||
| Rotating speed(rpm) | 300-375 | 333-450 | 375-585 | 420-485 | |||||
| Maximum motor power(KW) | 5600 | 3600 | 3300 | 2700 | 1250 | 800 | 560 | 250 | 75 |
| skid mounted | non-skid mounted | skid mounted/non -skid mounted | |||||||
| Digital Analog Computing | yes | ||||||||
| systolic algorithm | yes | ||||||||
| test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | According to the quality standard, carry out no-load mechanical operation test | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Basic information:Diaphragm compressor model parameters
| Piston force | 250 | 160 | 110 | 80 | 60 | 45 | 35 | 45 | 10 |
| Types of compressed gas | Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane | ||||||||
| Discharge pressureMPa(G) | <=100 | ||||||||
| Compression levels | 1-3levels | ||||||||
| Layout form/Type/Model | M/D | D/L | D/L/Z | V/Z | L/Z | L/Z | |||
| Route(mm) | 210 | 210/1/0 | 180 | 180 | 150 | 130 | 130 | 105 | 70 |
| Rotating speed(rpm) | 260 | 360-420 | |||||||
| Maximum motor power(KW) | 355 | 250 | 200 | 160 | 110 | 55 | 30 | 22 | 18.5 |
| Skid mounted | skid mounted | ||||||||
| Digital Analog Computing | yes | ||||||||
| Systolic algorithm | According to demand | ||||||||
| Test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | Carry out nitrogen or air full-load mechanical operation test according to quality requirements | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Basic information:hydrogen compressor model parameters
| Hydrogen gas production compressor | |||||
| parameter industry | hydrogen from natural gas | Hydrogen from coke oven gas | Chemical tail gas recovery | Fluorine alkali tail gas recovery | other |
| Suction pressure MPa(G) | 0-0.5 | 0-0.2 | 0-1.0 | 0-0.1 | |
| Discharge pressureMPa(G) | 1.0-3.0 | 0.8-2.3 | 1.5-3.0 | 0.8-2.5 | |
| Capacity Nm3/min | 5-50 | 10-200 | 10-200 | 8-100 | |
| Compression levels | 1-3 | 1-4 | 1-6 | 1-5 | 1-6 |
| Motor power(KW) | 30-2000 | ||||
| Skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| Systolic algorithm | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
| Hydrogen filling compressor + hydrogen refueling station compressor | |||||
| parameter industry | 45Mpahydrogen refueling station | 90Mpa hydrogen refueling station | Hydrogen tank truck | Hydrogen flushed into the bottle | High pressure hydrogen delivery |
| Suction pressure MPa(G) | 3-20 | 10-30 | 0.8-3.0 | 0.1-30 | 0.8-3.0 |
| Discharge pressureMPa(G) | 45 | 90 | 20.0-22.20 | 15.0-20.0 | 5.2-20.0 |
| Capacity Nm3/min | 200-2000 | 100-1000 | 300-2000 | 10-800 | 100-1500 |
| Compression levels | 1-2 | 1-2 | 1-3 | 1-2 | 1-2 |
| Motor power(KW) | 30-200 | 30-185 | 75-315 | 3-160 | 22-200 |
| Skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| Finite Element Analysis | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
Detailed Photos
After Sales Service
We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 12 Month |
|---|---|
| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
.webp)
How Do Gas Air Compressors Compare to Diesel Air Compressors?
When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:
1. Fuel Efficiency:
Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.
2. Power Output:
Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.
3. Cost:
In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.
4. Maintenance Requirements:
Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.
5. Environmental Impact:
When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.
6. Portability and Mobility:
Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.
It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.
In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.
.webp)
What Are the Key Components of a Gas Air Compressor Control Panel?
A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:
1. Power Switch:
The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.
2. Pressure Gauges:
Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).
3. Control Knobs or Buttons:
Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.
4. Emergency Stop Button:
An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.
5. Motor Start/Stop Buttons:
Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.
6. Control Indicators:
Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.
7. Control Panel Display:
Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.
8. Start/Stop Control Circuit:
The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.
9. Safety and Protection Devices:
Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.
10. Control Panel Enclosure:
The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.
In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.
.webp)
How Does a Gas Air Compressor Work?
A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:
1. Gas Engine:
A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.
2. Compressor Pump:
The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.
3. Intake Stroke:
In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.
4. Compression Stroke:
During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.
5. Discharge Stroke:
Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.
6. Pressure Regulation:
Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.
7. Storage and Application:
The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.
Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.
editor by CX 2024-02-23
China OEM W-1.2/30 Belt Driven IP54 IP55 Protection Level Motor Oil Injection High Pressure Piston Air Compressor wholesaler
Product Description
Oil-inject Piston Air Compressor with air tank
Portable industrial silent oil injection piston air compressor
Technical parameters for W-0.67/8 Industry Piston Compressor
| No. | Item | Specification | |
| 1 | Compressor Model | W-0.67/8 | |
| 2 | Compress medium | air gas | |
| 3 | Structure | W Type, Air Cooling, Lubrication type Piston Air Compressor | |
| 4 | Compress stage number | three stage | |
| 5 | volume capacity (F.A.D) | 0.67 m3/min | |
| 6 | Working pressure | 8bar | |
| 7 | Ambient temperature | ≤-10~+40ºC | |
| 8 | Discharge temperature | ≤ambient temp + 15ºC | |
| 9 | Compressor speed(r/min) | 740rpm | |
| 10 | Motor Power | 7.5KW ,Three phase asynchronous motor | |
| 11 | Cooling method | Air Cooling | |
| 12 | Lubricate method | oil-injection lubrication | |
| 13 | Driven Method | Belt driven with belt guard | |
| 14 | Noise | 85dB (A) | |
| 15 | Dimension | about 1220×580×980mm (L*W*H) | |
| 16 | Weight | about 280KG | |
>>>Features of air compressor
1) Well-designed specifically for small and medium-sized users;
2) The operation is simple, convenient, and less prone to failure;
3) Designed for filling the air available for breathing;
4) Guarantee inflatable gas pure health, no the oil tasteless displacement, high-pressure air filling quickly;
5) Practices can be achieved without power, and to facilitate the fieldwork;
6) Small size, lightweight, easy to move quickly;
7) Cost-effective, economical and practical.
>>Application of air compressor
1) Filling station can be used for fire brigade divers base inflatable station,
2) mine, oil field chemicals, ship, climbing, water sports center industry for human rescue,
3) fire fighting, rescue, underwater operations breathing gas filling is ideal in rescue equipment.
>>>Specifications of Piston Air Compressor
Air Compressor Pump
1. Air capacity: 6.5- 40.7c.f.m/min
2. working pressure: 8bar / 10bar / 12.5bar
3. Power:1.1-7.5kw
| Model | Generator | Cylinder | F.A.D | Working | Tank volume | |
|---|---|---|---|---|---|---|
| Air delivery | pressure | |||||
| KW | HP | Bore and cylinder no.(mm) | M3/min | Mpa | L | |
| V-0.2/12.5 | 2.2 | 3 | 65×1/51×1 | 0.2 | 12.5 | 65 |
| W-0.6/12.5 | 4 | 5.5 | 80×2/65×1 | 0.6 | 12.5 | 80 |
| V-0.42/12.5 | 4 | 5.5 | 105×1/55×1 | 0.42 | 12.5 | 80 |
| V-0.53/12.5 | 4 | 5.5 | 105×1/55×1 | 0.53 | 12.5 | 80 |
| W-0.67/10 | 5.5 | 7.5 | 105×1/55×1 | 0.6 | 10 | 80 |
| W-0.8/14.5 | 7.5 | 10 | 90×2/65×1 | 0.8 | 14.5 | 120 |
| W-0.9/12.5 | 7.5 | 10 | 90×2/65×1 | 0.9 | 12.5 | 120 |
| V-1.05/10 | 7.5 | 10 | 105×2/55×2 | 1.05 | 10 | 160 |
| V-0.8/12.5 | 7.5 | 10 | 105×2/55×2 | 0.8 | 12.5 | 120 |
| V-1.05/10 | 7.5 | 10 | 105×2/55×2 | 1.05 | 10 | 160 |
| V-0.8/12.5 | 7.5 | 10 | 105×2/55×2 | 0.8 | 12.5 | 160 |
| V-1.05/10 | 7.5 | 10 | 105×2/55×2 | 1.05 | 10 | 500 |
| V-0.9/14.5-K | 7.5 | 10 | 120×2/63.5×2 | 0.9 | 14.5 | 160 |
| V-1.2/10-K | 7.5 | 10 | 120×2/63.5×2 | 1.2 | 10 | 160 |
| V-1.2/10-K | 7.5 | 10 | 120×2/63.5×2 | 1.2 | 10 | 300 |
| V-1.05/12.5-K | 7.5 | 10 | 120×2/63.5×2 | 1.05 | 12.5 | 300 |
| V-1.05/12.5-K | 7.5 | 10 | 120×2/63.5×2 | 1.05 | 12.5 | 330 |
| Z-1.6/10 | 11 | 15 | 155×1/85×1 | 1.6 | 10 | 330 |
| W-1.6/12.5 | 11 | 15 | 105×2/75×1 | 1.6 | 12.5 | 330 |
| W-2.0/10 | 15 | 20 | 120×2/82×1 | 2 | 10 | 330 |
| W-2.4/14.5 | 18.2 | 25 | 140×2/90×1 | 2.4 | 14.5 | 330 |
1. Professional exporting wooden packing.
30 Bar 2m3/min Air Cooling Stage Piston Air Compressor for Piping Pressure Test
Description of air compressor
1) The air compressor carefully designed and manufactured for filling 20MPa-30MPa pressure air cylinders.
2) This is a kind of high-pressure air inflatable equipment available for breathing air. The device has a small size, light weight, easy maintenance, and friendly at moving and operation.
3) Output air non-toxic, odorless. Suitable for filling high pressure air displacement and small and medium-sized gas station
Technical Parameter for PET Oil-free Piston Air Compressor
|
Model |
Air Delivery |
Working Pressure |
Compressed Stages |
Motor power |
Speed |
Dimension (L*W*H) |
Weight |
|
|
m3/min |
bar |
kw |
rpm |
mm |
Kg |
|
|
VW-2.0/30 |
2.0 |
3.0 |
3 |
22 |
620 |
2178*1060*1060 |
690 |
|
WW-4.0/30 |
4.0 |
2*22 |
3718*1108*1208 |
1380 |
|||
|
WW-6.0/30 |
6.0 |
2*22 |
2168*1058*2008 |
1380 |
|||
|
WW-8.0/30 |
8.0 |
3*22 |
5608*1108*1208 |
2070 |
|||
|
VW-2.0/40 |
2.0 |
4.0 |
22 |
2178*1060*1060 |
690 |
||
|
WW-4.0/40 |
4.0 |
2*22 |
3718*1108*1208 |
1380 |
|||
|
WW-6.0/40 |
6.0 |
2*22 |
2168*1058*2008 |
1380 |
|||
|
WW-8.0/40 |
6.0 |
3*22 |
5608*1108*1208 |
2070 |
*Structure by into trachea-shaped valve and exhaust valve combinations, the main features below :air through the intake manifold valve cavity, along the tangent of the valve flow, impact of approximate straight lines, air valves and flow resistance greatly reduces, so it could provide low noise, long service life.
*Because of the inlet valve inside the vertical spatial distribution, inlet of the valve flow area increased, the valve flow rate and lower drag coefficient, inspiratory volume increase volume efficiency, reduced energy consumption.
*Intake and exhaust valves is the reed valve and strip-type valves fixed unlimited free elastic beam opening and closing movements, without friction and clearance volume small so CHINAMFG combined air valve has excellent dynamic performance and reliability.
Diesel engine driven Air Compressor
Air Cooling 40bar Oil-Free PET Bottle blowing Piston Air Compressor with skid mounted air dryer and air tank
Especially suitable for: water and electricity, PET bottle blowing, leak detection, militaryand other fields
1. Valve materials are made of Sweden stainless steel band.
2. In order to ensure that air compressors highly reliable, using redundant design principles, setting multiple protection measures: unloading, down the drain, exhaust, ensure that the zero-pressure start.
3. Timed drain valve: Drainage and drainage at a time interval can be adjusted. Ensure that the captain of an air compressor runs continuously between regular drainage, effectively preventing water from too much liquid strike accidents.
4. Low exhaust temperature(10.0Mpa exhaust pressure, exhaust air temperature ≤170 degrees, the temperature of exhaust air is above the ambient temperature of 15-20 ºC from aftercooler )
5. Fuel consumption per hour less than 0.143/kw.
6. High reliability and long maintenance period, very low fuel, low energy consumption and so on, greatly reducing the overall general operating costs.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Semi-Closed Type |
| Compress Level: | Multistage |
| Samples: |
US$ 480/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How Do You Maintain a Gas Air Compressor?
Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:
1. Read the Manual:
Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.
2. Check and Change the Oil:
Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.
3. Inspect and Replace Air Filters:
Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.
4. Drain Moisture from the Tank:
Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.
5. Check and Tighten Connections:
Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.
6. Inspect Belts and Pulleys:
If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.
7. Clean the Exterior and Cooling Fins:
Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.
8. Schedule Professional Servicing:
While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.
9. Follow Safety Precautions:
When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.
By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.
Can Gas Air Compressors Be Used in Agriculture?
Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:
1. Pneumatic Tools and Equipment:
Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.
2. Irrigation Systems:
Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.
3. Grain Handling and Storage:
Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.
4. Cleaning and Maintenance:
In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.
5. Livestock Operations:
Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.
6. Portable and Versatile:
Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.
7. Remote Locations:
In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.
8. Considerations:
When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.
In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.
.webp)
What Is a Gas Air Compressor?
A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:
1. Power Source:
A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.
2. Portable and Versatile:
Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.
3. Compressor Pump:
The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.
4. Pressure Regulation:
Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.
5. Applications:
Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.
6. Maintenance and Fuel Considerations:
Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.
Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.
editor by CX 2023-11-21
China manufacturer Piston Type Oil-Free Dental Air Compressor Motor Medical Equipment Supply wholesaler
Product Description
Dental Silent Oil Free Air Compressor (piston type)
ModelNo.:JRGA61
Specification:
Power: 600W
Volt./Hz:110~240V50~60Hz
Speed:1400/1750r.p.m
AirFlow:118L/minat0Bar
NoiseLevel:52dB
MaxPressure:8Bar
RestartPressure:5Bar
Tank Capacity: 24L
Weight:24/32kg
Product Size:410*410*550mm
Remark:
All air compressors, can be with air dryer system & silent cabinet.
Advantages:
Super silent.
Low working noise, create a quiet working environment.
Low vibration.
With special rubber feet, reduce vibration during operation.
Pure airflow.
Oil free design, no lubrication oil needed during operation.
Core technology.
Diamond hardness cylinder ensure durable working performance.
Fashion and durable design.
Compactstructure,lightweight.Undernormalsituation,canbeusedformorethan20000hours.
Use safety.
With multiple self-protection system, if here will be abnormal with pressure, current or voltage, the motor would cut off automatically to ensure equipment and personal safety.
Easy operation.
Quitesimpleoperation,connecttopowersupply,thennoneedanymoremaintenance,justdrainageregularly.
Low energy consumption.
Fullautomaticdesign,automaticstopandrestartcontrol,lowconsumption.
High precision filtration.
With double filters, ensure high precision of outlet airflow.
Tank inside has done anti-rust treatment.
Ensure pure outlet airflow for medical equipment.
You may also like:
| Type: | Dental Equipment |
|---|---|
| Material: | Metal |
| Applicable Departments: | All |
| Nature: | Shared Instrument Equipment |
| Certification: | CE |
| Kind: | Oil Free Air Compressor |
| Customization: |
Available
|
|
|---|
.webp)
Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
.webp)
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-10-04
China Standard CZPT Heavy Duty Portable Lightweight Permanent Magnet Synchronous Brushless Motor Oil-Free 4 Piston 2HP Best Ultra Quiet Air Compressor with Free Design Custom
Item Description
Skilled technological innovation changes people’s life ! We,ZHangZhoug CZPT Tools Co.,Ltd, are company specialized in the production of higher efficiency air compressors and reducing devices based mostly on customers’ utilizing demands with the steady study and improvement of new technological innovation.
The CZPT AC&DC series air compressors Oil-Free of charge Compressor is portable and lightweight. It features an oil-cost-free, routine maintenance-cost-free Long lasting magnet brushless pump for steady 24hours running time with quick restoration.
The Air Compressor Is a Versatile Resource
The Air Compressor is one of the most versatile resources in any garage or workshop. It is effortless to use and can complete a range of responsibilities, from jackhammering to drilling. These devices are available in a extensive assortment of dimensions and sorts, producing it an outstanding option for a variety of conditions. With a one motor, you no longer require individual motors for every single device. Its light-weight, compact design can make it effortless to handle, and the solitary motor also minimizes use on elements.
Oil-injected
Oil-injected air compressors call for a large quantity of lubricant, which requirements to be additional to the sump frequently to sustain optimum performance. As there are numerous kinds of industrial fluids, a nicely-intentioned routine maintenance technician may insert the wrong lubricant to the compressor. If this happens, the compressor will turn into incompatible with the lubricant, resulting in extreme carryover and the require to flush and replace downstream air treatment factors.
Generally, the G a hundred and ten-250 oil-injected rotary screw compressor from Atlas Copco gives reliable compressed air, protecting against high priced downtime. The G110-250 oil-injected rotary screw compressor is extremely dependable and durable, enabling it to purpose in temperatures up to 46degC/115degF. Even with the oil-injected air compressor’s strong design and style, this device demands extremely small on-site set up, and it attributes basic operation.
The primary benefit of oil-injected air compressors is the reduced price of working. The price of oil-totally free compressors is much less than half of that of oil-injected kinds, and it will require fewer routine maintenance expenses in the prolonged run. Moreover, the oil-free system is far more environmentally pleasant than oil-injected air compressors. But the downsides of oil-injected air compressors are significant, way too. It can contaminate finished items and lead to a significant fiscal chance for the company.
An oil-injected rotary screw air compressor provides numerous advantages in excess of its counterpart. 1st, it characteristics an progressive vertical design and style with variable-speed drive, permitting it to operate much more successfully. Next, oil-injected air compressors decrease power usage by up to fifty% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an ideal temperature. Thermostatically-regulated oil coolers let the compressor to operate more quietly.
Oil-free of charge
What is an oil-free air compressor? The title refers to a sort of air compressor that does not have oil in the compressor chamber. Oil-totally free air compressors even now use oil for a variety of purposes, such as lubricating the relocating areas and taking care of waste heat. Even so, several folks do not comprehend that their air compressor nonetheless requires oil for correct working. This article will discover why this sort of air compressor is preferable for numerous users.
Initial of all, oil-free air technology has many positive aspects. For a single, it lowers the strength value associated in filtering air, and it minimizes leaks. In addition, it also decreases the oil expenses related with compressor refills. And last but not least, it minimizes the hazards of contamination. Oil-free air technological innovation is the potential of compressed air. If you might be hunting for an oil-free of charge air compressor, this is what to appear for in your research.
Depending on the function of your air compressor, it could be helpful to commit in an oil-free air compressor. Oil-lubricated air compressors are usually a lot more durable than their oil-totally free counterparts, but they might cost 2 times as a lot. You should nevertheless consider the expense of possession before getting an oil-free compressor. The oil-free types can be less complicated to transportation, and they are a lot more effective. Moreover, they’re quieter than oil-lubed designs.
An oil-cost-free air compressor also implies significantly less servicing, as it will not want oil to operate. This kind of air compressors also functions fewer relocating areas, which signifies fewer areas for issues to create. All oil-totally free air compressors are manufactured to meet ISO Class and 1 air purity standards. They also have significantly less sound and vibration when compared to their oil-based counterparts. So, why not select an oil-cost-free air compressor for your enterprise?
Gasoline
When choosing a fuel-driven air compressor, it truly is critical to take into account the benefits of gasoline. This power resource can energy a huge air compressor with no electrical energy. Nevertheless, this sort of air compressor lacks electrical hookup, so you may need to run an extension cord if you need to have to use it at a length. Even so, gasoline compressors are in a position to purpose with just a gas tank. This helps make them excellent for medium to heavy-duty industrial applications.
One more essential thought when choosing a gas air compressor is its dimension. More substantial compressors are usually bigger than portable types and need more place. This makes them simpler to transport and run on the go. Nonetheless, if you might be not confident which variety of air compressor is best for you, contemplate the gasoline-run variations. Whilst they may possibly be lighter, they will not run as easily as their electrical counterparts. Gasoline-driven compressors are not as portable as their electric counterparts and require correct routine maintenance.
Electrical energy
Electricity in an air compressor is not low-cost. A twenty five HP air compressor runs for ten hrs each day, five times a week. The motor in these devices consumes 746 watts for each hour. To find out how considerably electrical power the gear utilizes, multiply the wattage by the operating time. For case in point, if the compressor runs for 3 several hours, then it will use 1.9 kilowatt hours of electric power. To determine how a lot electricity an air compressor makes use of for each day, you can compute the kilowatt hrs and multiply the quantity by the utility charge. Thinking about this, you can establish the expense of operating your air compressor once per month.
The price of working an air compressor is dependent on the type of compressor. Electrical air compressors are often silent and can operate without any servicing. These equipment can be left unattended for up to 4 thousand hrs before requiring restore. Electric powered air compressors require increased electricity for larger stress, so you ought to prepare appropriately. No matter whether or not you need to have a maintenance check out is up to you, but the gain of not possessing to commit a fortune on repairs is priceless.
Although compressed air is not an energy-successful source, its use in a variety of applications may possibly preserve you money and kilowatts. Because an air compressor makes use of energy when it is managing, the price is decrease than the cost of working a power resource. If you program to use your air compressor for a extended time, make sure that it is maintained properly. Suitable treatment will save you cash and electrical power, and you may even be ready to get an extended warranty if the compressor breaks down.
Variable frequency generate
The major function of a variable frequency drive (VFD) in an air compressor is to reduce strength use in the process of compression. A solitary motor drag technique cannot modify its velocity continuously according to the weight of the load. By implementing frequency control to the compressor, the electricity use can be decreased although keeping the exact same pressure level. Consequently, a VFD is an outstanding selection for compressors. Its positive aspects are several.
A VFD can also keep an eye on the temperature of the motor and send out mistake alerts if the motor is managing also hot or also cold. This gets rid of the require for a separate sensor to check the oil strain. These capabilities are valuable not only in decreasing strength intake, but also in improving the overall performance of an application. Moreover, a VFD can keep track of extra variables this kind of as temperature and motor pace. Therefore, it is a valuable investment.
When utilizing a VFD, it is vital to pick the right motor. The speed of the compressor should be inside of the optimum starting up restrict of the motor. The air tank may possibly be of any size, but a continuous force limit is essential to keep the VFD working inside the services issue of the motor. In addition to a VFD, a learn controller must also contain a distant force established level and a PID card for a grasp controller. The transmitter should integrate all helpful info from the VFD, like the pace and the oil temperature. The VFD need to be tested just before it is integrated with the learn handle. It must be tested for min and max velocity, temperature, and existing inside of the expected variety.
The use of a VFD in an air compressor has a lot of benefits. One particular of the most noteworthy is the reduction in power consumption. Mounted-pace compressors run on established points of six to seven bar. An added bar of compression makes use of 7 percent of power. This energy is wasted. A VFD-run air compressor can also boost the existence span of compressor areas. It is one of the ideal investments in your compressor. So, why hold out any longer?