Product Description
Reciprocating Micro-Oil Oil-free Piston Compressor
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Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
This series of oil-free compressor is one of the first products produced by our factory in China. The product has the characteristics of low speed, high component strength, stable operation, long service life and convenient maintenance. This series compressor is in the form of unit. It integrates compressor, gas-liquid separator, filter, 2 position four-way valve, safety valve, check valve, explosion-proof motor and chassis. The utility model has the advantages of small volume, light weight, low noise, good sealing performance, easy installation, simple operation, etc.
Main components
1. Motion system: crankshaft, piston connecting rod assembly, coupling, etc.
2. Air distribution system: valve plate, valve spring, etc.
3. Sealing system: piston ring, oil seal, gasket, packing, etc.
4. Body system: crankcase, cylinder block, cylinder liner, cover plate, etc.
5. Lubrication system: lubricating oil pump, oil filter, pressure regulating valve, etc.;
6. Safety and energy regulation systems: safety valves, energy regulation devices, etc.
Working principle of piston compressor
When the crankshaft of the piston compressor rotates, the piston will reciprocate through the transmission of the connecting rod, and the working volume formed by the inner wall of the cylinder, the cylinder head and the top surface of the piston will periodically change. When the piston of a piston compressor starts to move from the cylinder head, the working volume in the cylinder gradually increases. At this time, the gas flows along the intake pipe and pushes the intake valve to enter the cylinder until the working volume reaches the maximum. , The intake valve is closed; when the piston of the piston compressor moves in the reverse direction, the working volume in the cylinder is reduced, and the gas pressure is increased. When the pressure in the cylinder reaches and is slightly higher than the exhaust pressure, the exhaust valve opens and the gas is discharged from the cylinder , Until the piston moves to the limit position, the exhaust valve is closed. When the piston of the piston compressor moves in the reverse direction again, the above process repeats. In short, the crankshaft of a piston compressor rotates once, the piston reciprocates once, and the process of air intake, compression, and exhaust is realized in the cylinder, which completes a work cycle.
Advantages of piston compressor
1. The applicable pressure range of the piston compressor is wide, and the required pressure can be reached regardless of the flow rate;
2. The piston compressor has high thermal efficiency and low unit power consumption;
3. Strong adaptability, that is, a wide exhaust range, and is not affected by the pressure level, and can adapt to a wider pressure range and cooling capacity requirements;
4. Piston compressors have low requirements for materials, and use common steel materials, which is easier to process and lower in cost;
5. The piston compressor is relatively mature in technology, and has accumulated rich experience in production and use;
6. The device system of the piston compressor is relatively simple.
Note: In the unloading process, the compressor pressurizes the gas from the storage tank and then presses it into the tank car through the gas-phase pipeline, and presses the liquid from the tank car to the storage tank through the gas-phase differential pressure to complete the unloading process. When the gas phase is pressurized, the temperature of the gas phase will rise. At this time, forced cooling is not necessary, because if the gas phase is compressed and then cooled, it is easy to liquefy, and it is difficult to establish the pressure difference of the gas phase, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause the prolongation of the unloading process. If it is necessary to recover the residual gas, the cooler can be selected to forcibly cool the gas phase during the recovery operation, so as to recover the residual gas as soon as possible.The loading process is opposite to the unloading process.
Chemical Process Compressor Description
Chemical process compressors refer to process reciprocating piston compressors used to compress various single or mixed media gases in petroleum and chemical processes, as well as chemical exhaust gas recycling systems. Its main function is to transport the medium gas in the reaction device and provide the required pressure to the reaction device. Features 1. Designed for specific process flow. 2. The whole machine is skid-mounted and advanced in structure. 3. The compressor types are: Z type, D type, M type. 4. The middle body of the slideway and the cylinder can be designed in different structural forms according to the process requirements.
Reference Technical parameters and specifications
| Model | Volume flow(Nm3/h) | Suction pressure(Mpa) | Exhaust pressure (Mpa) | Motor power(kw) | Dimension (mm) | |
| 1 | ZW-0.4/ 2-250 | 60 | 0.2 | 25 | 18.5 | 2800*2200*1600 |
| 2 | ZW-0.81/ (1~3)-25 | 120 | 0.1~0.3 | 2.5 | 22 | 1000*580*870 |
| 3 | DW-5.8/0.5-5 | 400~500 | 0.05 | 0.5 | 37 | 2000*1600*1200 |
| 4 | DW-10/2 | 510 | Atmospheric pressure | 0.2 | 37 | 2000*1600*1200 |
| 5 | DW-6.0/5 | 300 | Atmospheric pressure | 0.5 | 37 | 2000*1600*1200 |
| 6 | DW-0.21/(20~30)-250 | 270 | 2~3 | 25 | 45 | 3200*2200*1600 |
| 7 | ZW-0.16/60-250 | 480 | 6 | 25 | 45 | 3000*2200*1600 |
| 8 | ZW-0.46 /(5~10)-250 | 200 | 0.5~1.0 | 25 | 45 | 3000*2200*1600 |
| 9 | DW-1.34/2-250 | 208 | 0.2 | 25 | 55 | 3400*2200*1600 |
| 10 | DW-0.6/24-85 | 720 | 2.4 | 8.5 | 55 | 2200*1600*1200 |
| 11 | ZW-2.9/14.2-20 | 220 | 1.42 | 2 | 55 | 2200*1600*1200 |
| 12 | VW-2.0/(2~4)-25 | 410 | 0.2~0.4 | 2.5 | 55 | 3400*2200*1600 |
| 13 | DW-0.85/(3~4)-250 | 180 | 0.3~0.4 | 25 | 55 | 2400*1800*1500 |
| 14 | DW-25-(0.2~0.3)-1.5 | 1620 | 0.02~0.03 | 0.15 | 75 | 2400*1800*1500 |
| 15 | VW-8.0/0.3-25 | 540 | 0.03 | 2.5 | 90 | 2400*1800*1500 |
| 16 | DW-6.8/0.05-40 | 200~400 | 0.005 | 4 | 90 | 2400*1800*1500 |
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| Lubrication Style: | Oil-free |
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| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Compress Level: | Double-Stage |
| Customization: |
Available
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What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
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Can Gas Air Compressors Be Used in Agriculture?
Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:
1. Pneumatic Tools and Equipment:
Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.
2. Irrigation Systems:
Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.
3. Grain Handling and Storage:
Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.
4. Cleaning and Maintenance:
In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.
5. Livestock Operations:
Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.
6. Portable and Versatile:
Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.
7. Remote Locations:
In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.
8. Considerations:
When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.
In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.
What Are the Primary Applications of Gas Air Compressors?
Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:
1. Construction Industry:
Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.
2. Agriculture and Farming:
Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.
3. Recreational Activities:
Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.
4. Mobile Service Operations:
Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.
5. Remote Job Sites:
Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.
6. Emergency and Backup Power:
In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.
7. Sandblasting and Surface Preparation:
Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.
8. Off-Road and Outdoor Equipment:
Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.
Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.
editor by CX 2024-04-27
China best Oil-Less Air Cooled Reciprocating Piston Type Nitrogen Oxygen CNG LPG Hydrogen Gas Compressors for Fuel Filling Stations air compressor for sale
Product Description
Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.
We have various of gas compressor, such as Hydrogen compressor, Nitrogen compressor, Natrual gas compressor, Biogas compressor, Ammonia compressor, LPG compressor, CNG compressor, Mix gas compressor and so on.
Advantages of Gas Compressor:
1. High quality material, Stable & Reliable operation
2. Low Maintenance cost & Low noise
3. Easy to install on site and connect with the user’s pipeline system to operate
4. Alarm automatic shutdown to protection machine function
5. High pressure and flow
Lubrication includes : Oil lubrication and oil free lubrication;
Cooling method includes: Water cooling and air cooling.
Installation type includes: Stationary,Mobile and Skid Mounting.
Type includes: V-type, W-type,D-type,Z-type
Product description
Hydrogen compressor
Application
This series of compressors are mainly used for (methanol, natural gas, coal gas) cracking hydrogen production, water electrolysis hydrogen production, hydrogen filling bottle, benzene hydrogenation, tar hydrogenation, catalytic cracking and other hydrogen booster compressors.
Product features:
1. The product has the characteristics of low noise, small vibration, compact structure, stable operation, safety and reliability, and high automation level. It can also be configured with a digital remote display and control system according to customer requirements.
2. It has the function of alarm and shutdown of low compressor oil pressure, low water pressure, high temperature, low intake pressure and high exhaust pressure, which makes the compressor run more reliable.
Structure introduction: The unit consists of compressor host, motor, coupling, flywheel, piping system, cooling system, electrical equipment, and auxiliary equipment.
Technical parameters and specifications
| No | Model | Gas flow (Nm3/h) |
Inlet pressure (Mpa) |
Outlet pressure (Mpa) |
Gas | Power (kw) |
Dimensions (mm) |
| 1 | ZW-0.5/15 | 24 | Atmospheric pressure | 1.5 | Hydrogen | 7.5 | 1600*1300*1250 |
| 2 | ZW-0.16/30-50 | 240 | 3 | 5 | Hydrogen | 11 | 1850*1300*1200 |
| 3 | ZW-0.45/22-26 | 480 | 2.2 | 2.6 | Hydrogen | 11 | 1850*1300*1200 |
| 4 | ZW-0.36 /10-26 | 200 | 1 | 2.6 | Hydrogen | 18.5 | 2000*1350*1300 |
| 5 | ZW-1.2/30 | 60 | Atmospheric pressure | 3 | Hydrogen | 18.5 | 2000*1350*1300 |
| 6 | ZW-1.0/1.0-15 | 100 | 0.1 | 1.5 | Hydrogen | 18.5 | 2000*1350*1300 |
| 7 | ZW-0.28/8-50 | 120 | 0.8 | 5 | Hydrogen | 18.5 | 2100*1350*1150 |
| 8 | ZW-0.3/10-40 | 150 | 1 | 4 | Hydrogen | 22 | 1900*1200*1420 |
| 9 | ZW-0.65/8-22 | 300 | 0.8 | 2.2 | Hydrogen | 22 | 1900*1200*1420 |
| 10 | ZW-0.65/8-25 | 300 | 0.8 | 25 | Hydrogen | 22 | 1900*1200*1420 |
| 11 | ZW-0.4/(9-10)-35 | 180 | 0.9-1 | 3.5 | Hydrogen | 22 | 1900*1200*1420 |
| 12 | ZW-0.8/(9-10)-25 | 400 | 0.9-1 | 2.5 | Hydrogen | 30 | 1900*1200*1420 |
| 13 | DW-2.5/0.5-17 | 200 | 0.05 | 1.7 | Hydrogen | 30 | 2200*2100*1250 |
| 14 | ZW-0.4/(22-25)-60 | 350 | 2.2-2.5 | 6 | Hydrogen | 30 | 2000*1600*1200 |
| 15 | DW-1.35/21-26 | 1500 | 2.1 | 2.6 | Hydrogen | 30 | 2000*1600*1200 |
| 16 | ZW-0.5/(25-31)-43.5 | 720 | 2.5-3.1 | 4.35 | Hydrogen | 30 | 2200*2100*1250 |
| 17 | DW-3.4/0.5-17 | 260 | 0.05 | 1.7 | Hydrogen | 37 | 2200*2100*1250 |
| 18 | DW-1.0/7-25 | 400 | 0.7 | 2.5 | Hydrogen | 37 | 2200*2100*1250 |
| 19 | DW-5.0/8-10 | 2280 | 0.8 | 1 | Hydrogen | 37 | 2200*2100*1250 |
| 20 | DW-1.7/5-15 | 510 | 0.5 | 1.5 | Hydrogen | 37 | 2200*2100*1250 |
| 21 | DW-5.0/-7 | 260 | Atmospheric pressure | 0.7 | Hydrogen | 37 | 2200*2100*1250 |
| 22 | DW-3.8/1-7 | 360 | 0.1 | 0.7 | Hydrogen | 37 | 2200*2100*1250 |
| 23 | DW-6.5/8 | 330 | Atmospheric pressure | 0.8 | Hydrogen | 45 | 2500*2100*1400 |
| 24 | DW-5.0/8-10 | 2280 | 0.8 | 1 | Hydrogen | 45 | 2500*2100*1400 |
| 25 | DW-8.4/6 | 500 | Atmospheric pressure | 0.6 | Hydrogen | 55 | 2500*2100*1400 |
| 26 | DW-0.7/(20-23)-60 | 840 | 2-2.3 | 6 | Hydrogen | 55 | 2500*2100*1400 |
| 27 | DW-1.8/47-57 | 4380 | 4.7 | 5.7 | Hydrogen | 75 | 2500*2100*1400 |
| 28 | VW-5.8/0.7-15 | 510 | 0.07 | 1.5 | Hydrogen | 75 | 2500*2100*1400 |
| 29 | DW-10/7 | 510 | Atmospheric pressure | 0.7 | Hydrogen | 75 | 2500*2100*1400 |
| 30 | VW-4.9/2-20 | 750 | 0.2 | 2 | Hydrogen | 90 | 2800*2100*1400 |
| 31 | DW-1.8/15-40 | 1500 | 1.5 | 4 | Hydrogen | 90 | 2800*2100*1400 |
| 32 | DW-5/25-30 | 7000 | 2.5 | 3 | Hydrogen | 90 | 2800*2100*1400 |
| 33 | DW-0.9/20-80 | 1000 | 2 | 8 | Hydrogen | 90 | 2800*2100*1400 |
| 34 | DW-25/3.5-4.5 | 5700 | 0.35 | 0.45 | Hydrogen | 90 | 2800*2100*1400 |
| 35 | DW-1.5/(8-12)-50 | 800 | 0.8-1.2 | 5 | Hydrogen | 90 | 2800*2100*1400 |
| 36 | DW-15/7 | 780 | Atmospheric pressure | 0.7 | Hydrogen | 90 | 2800*2100*1400 |
| 37 | DW-5.5/2-20 | 840 | 0.2 | 2 | Hydrogen | 110 | 3400*2200*1300 |
| 38 | DW-11/0.5-13 | 840 | 0.05 | 1.3 | Hydrogen | 110 | 3400*2200*1300 |
| 39 | DW-14.5/0.04-20 | 780 | 0.004 | 2 | Hydrogen | 132 | 4300*2900*1700 |
| 40 | DW-2.5/10-40 | 1400 | 1 | 4 | Hydrogen | 132 | 4200*2900*1700 |
| 41 | DW-16/0.8-8 | 2460 | 0.08 | 0.8 | Hydrogen | 160 | 4800*3100*1800 |
| 42 | DW-1.3/20-150 | 1400 | 2 | 15 | Hydrogen | 185 | 5000*3100*1800 |
| 43 | DW-16/2-20 | 1500 | 0.2 | 2 | Hydrogen | 28 | 6500*3600*1800 |
Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate: _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply: _V/ _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing
Picture display
Applications
Company strength display
HangZhou CZPT Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.
Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.
After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;
Exhibition Display
Certificate display
Packaging and Shipping
FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ
2.How long is delivery time ?
Delivery time is around the 30-90 days .
3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.
4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.
5.Will you provide some spare parts of the machines?
Yes, we will .
| After-sales Service: | Proive After-Sales Service |
|---|---|
| Warranty: | 18monthes |
| Lubrication Style: | Lubricated |
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
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How to Choose the Right Air Compressor
An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.
Electric motor
While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor.
Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series.
A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with two digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor.
When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
Oil bath
Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.
Start/stop control
An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously.
To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it.
In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance.
Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor.
Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
Variable speed drive
A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs.
In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations.
One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between forty percent and eighty percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability.
A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart.
A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.
editor by CX 2023-05-16