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China Professional China Exceptional Performance Air Cooling High Pressure Air Gas Compressor small air compressor

Product Description

Detailed Photos

China  Exceptional Performance Air Cooling High Pressure Air Gas Compressor

Description&Advantages

Product Descriptions:
High-pressure series compressors, medium-to-high pressure compressors for oil fields, general-purpose piston compressors, oil-free compressors of DW, VW, MZD, SF types, liquefied petroleum gas (LPG) circulation compressors, natural gas and gas bottle filling series compressors, and various types of pressure vessels. We can provide compressors with a discharge capacity ranging from 300 to 12000 nm³/h and discharge pressures from 0.2 to 45 MPa, suitable for compressing air, nitrogen, liquefied petroleum gas, coal gas, natural gas, carbon dioxide, propane, ethylene, ammonia, difluoroethane, and other mediem. With over 600 different models, our products are widely used in urban construction, petroleum, coal, geology, chemical, metallurgy, machinery manufacturing, medical, food and beverage, liquefied gas stations, natural gas stations, and other fields

ASC Compressor Factory are oil-free lubrication reciprocating piston compressors developed in collaboration with the German company CHINAMFG DEMAG. These models are known for their low energy consumption, minimal noise, reduced vibration, high reliability, and easy operation.

Each unit primarily consists of the compressor mainframe, electric motor, common base frame, air system, cooling system, lubrication system, instrument control system, drainage system, and electrical system. All components are generally installed on a single common base frame, which is then mounted on a concrete foundation, making it a fixed-type gas station. The connections between the equipment and the fixing points to the base are detachable, making transportation, installation, operation, and maintenance extremely convenient.

Advantages:
Our products, incorporating technology from Germany’s CHINAMFG Demag companies, exhibit high reliability.  Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor.   It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults

Product Parameters

 

Medium to High Compressor Parameter Sheet
No Model Medium Capacity   Inlet Pressure Outlet Pressure   Rotation Power    Cooling Method
nm3/h  MPa MPa  r/min KW  
1 DW-2.4/(18~25)-50 Raw Gas 2700 1.8~2.5 5 980 160 Water
2 DW-5.5/(13-15)-26 Nitrogen 4500 1.3~1.5 2.6 740 160 Water
3 VW-4.6/52 BOG 250 Atmospheric Pressure 5.2 740 75 Closed loop
4 DWF-7/(2-4)-30 Wellhead Gas 2100 0.2~0.4 3 740 200 Air
5 VWD-3.2/(0-0.2)-40 Biogas 200 0~0.02 4 740 45 Closed loop
6 DW-4/5-41 Exhaust Gas 1200 0.5 4.1 980 160 Water
7 VW-4.1/(36.8-44.7)-
(39.9-49.9)
Regenerated Gas 8865 3.68~4.47 3.99~4.99 980 132 Water
8 2VW-18/0.05-90 BOG 1100 0.005 9 980 250 Water
9 VW-4.8/48-54 Natural Gas 12000 4.8 5.4 980 132 Water
10 VW-2/120 Carbon Monoxide 1200 Atmospheric Pressure 12 740 37 Water
11 VW-2.5/120 Carbon Monoxide 1200 Atmospheric Pressure 12 740 45 Water

High-Pressure Compressor (Pipeline Blowing) Specification Table
No Model Medium Capacity   Inlet Pressure Outlet Pressure   Rotation Power    Cooling Method
m3/h  MPa MPa  r/min W
1 SF-10/250 Air 600 Atm 25 1330 258.5 (Diesel Motor) Air
2 SF-10/150 Air 600 Atm 15 1330 258.5 (Diesel Motor)
3 SF-7.5/250 Air 450 Atm 25 980 160 (Electric Motor)
4 SF-7.5/150 Air 450 Atm 15 980 132 (Electric Motor)
5 SF-8.5/250 Air 510 Atm 15 980 200 (Electric Motor)
6 W-10/60 Air 600 Atm 6 1330 132 (Electric Motor)

High-Pressure Compressor (Oilfield Membrane Nitrogen Generation) Parameter Table
Model Flow Rate Outlet Pressure   Air compressor form and series Form and series of nitrogen booster compressor Drive parameter Power    Membrane Module Qty
nm3/h MPa KW
MZD-300/250 300 25 Screw type single-stage V-type piston three-stage 90KW+55KW 300 4
MZD-300/350 300 35 Screw type single-stage V-type piston four-stage 90KW+55KW 300 4
MZD-300/250-C 300 25 Screw type single-stage V-type piston three-stage TBD234V6 / 4
MZD-300/350-C 300 35 Screw type single-stage V-type piston four-stage TBD234V6 / 4
MZD-600/250 600 25 Screw type single-stage V-type piston three-stage 185KW+132KW 500 8
MZD-600/350 600 35 Screw type single-stage V-type piston four-stage 185KW+132KW 500 8
MZD-600/250-C 600 25 Screw type single-stage V-type piston three-stage TBD234VB / 8
MZD-600/350-C 600 35 Screw type single-stage V-type piston four-stage TBD234VB / 8
MZD-900/250 900 25 Screw type single-stage V-type piston three-stage 250KW+185KW 800 12
MZD-900/350 900 35 Screw type single-stage V-type piston four-stage 250KW+185KW 800 12
MZD-1200/250 1200 25 Screw type single-stage V-type piston four-stage 315KW+250KW 880 16
MZD-1200/350 1200 35 Screw type single-stage V-type piston four-stage 315KW+250KW 880 16
MZD-1500/150 1200 15 Screw type single-stage V-type piston three-stage 440KW+220KW 880 20

Our Factory

Part of Customer Visit

Certifications & Testing

 

Related Product

 

FAQ

Q:Are you a factory?

A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.

Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.

Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.

Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products

Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
    For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard            against any potential damage during the shipping process.

Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.

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/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Local Teams
Warranty: 18 Months
Principle: Reciprocating Compressor
Application: Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Samples:
US$ 40000/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

air compressor

What Is the Role of Air Receivers in Gas Air Compressor Systems?

Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:

1. Storage and Stabilization:

The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.

By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.

2. Pressure Regulation:

Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.

Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.

3. Condensate Separation:

During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.

4. Energy Efficiency:

Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.

The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.

5. Air Quality Improvement:

Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.

In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.

air compressor

How Do You Choose the Right Size Gas Air Compressor for Your Needs?

Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:

1. Required Airflow:

Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.

2. Operating Pressure:

Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.

3. Duty Cycle:

Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.

4. Tank Size:

The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.

5. Power Source:

Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.

6. Portability:

Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.

7. Noise Level:

If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.

8. Manufacturer Recommendations:

Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.

By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.

China Professional China Exceptional Performance Air Cooling High Pressure Air Gas Compressor   small air compressor China Professional China Exceptional Performance Air Cooling High Pressure Air Gas Compressor   small air compressor
editor by CX 2024-01-17

China Hot selling 3000psig High Pressure Oil Free Air Oxygen Gas Diaphragm Piston Compressor air compressor parts

Product Description

3000psig High Pressure Oil Free Air Oxygen Gas Diaphragm Piston Compressor

As the leading Oil-free Medical Oxygen Booster manufacturer in China, Medical Oxygen Booster is an important product for us.

 
Advantage
Oil-Free
Our Medical Oxygen Booster is completely oil-free and does not use any lubricating oil. The cylinder is made of stainless steel with oil-free design. The guide ring, piston ring and piston rod packing are all made of self-lubricating material, with 100% oil-free lubrication. All this assures that oxygen is clean and pollution-free. High temperature resistant grease lubrication is adopted for bearing parts, which will not contact with compression medium, avoid gas pollution during compression process, to ensure gas purity. It was controlled by the microcomputer controller, it has the functions of high exhaust temperature, low intake pressure and high exhaust pressure with alarm shutdown, high automation level, and more reliable operation.

Working Speed 
Our Medical Oxygen Booster working speed is very slow, usually 200-400rpm, which is suitable for 24 hours of continuous working conditions.

Selection
We can configure data remote display and remote control according to customer’s requirement.
Our Medical Oxygen Booster can be used in hospital oxygen centers to increase the pressure of oxygen lines in rooms, and to boost oxygen and fill cylinders. It can also be used for industrial acetylene combustion cutting, waste steel cutting in steel works, supporting boiler oxygen combustion, and circulating the steam oxygen in low temperature liquid oxygen tank to the tank for various working conditions.

 

Type
According to the customer’s oxygen usage, Our Medical Oxygen Booster are divided into 5 types according to the cylinders form:
 
♣ Level-1 compression, single cylinder
♣ Level-2 compression, double cylinder
♣ Level-3 compression, triplex cylinder
♣ Level-4 compression, 4 cylinder
♣ Level-5 compression, vertical style
 

Pressure Range
Oil-free low pressure Medical Oxygen Booster, could be used in industrial boiler combustion support, hospital centralized oxygen supply booster, and other fields. The pressure ranging is from 0.2~3bar to 10bar-15barg.
 
Application
Oil-free high pressure Medical Oxygen Booster, could be used for high pressure oxygen bottle filling, so as to facilitate the oxygen storage and transport. According to the customers’ demand, the filling pressure is divided into 15mpa, 20mpa, and up to 30mpa. The filling is flow from 1Nm3/h to 300Nm3/h, especially suitable for the filling of PSA oxygen generator. It has characteristics of clean, totally oil-free, simple operation, reliable quality, low speed, and low noise. The Medical Oxygen Booster could be working in continuous working conditions for a long time, which is the best choice of oxygen compressor.
 
Cooling Way
Medical Oxygen Booster, according to the cooling way, can be divided into air cooled and water cooled, customers can choose from it according to the actual local situation.
 

 

200bar/3000psi W-type Oil Free Oxygen compressor Booster
Model Flow Rate
Nm3/h
Intel Pressure
MPa
Discharge Pressure
MPa
Power Rate
KW
Dimension
mm
Inlet/Outlet
mm
Cooling Type
WWZ-(3~5)/4-150 3~5 0.4 15 4 1080X820X850 20,10 Air
WWZ-(6~8)/4-150 6~8 0.4 15 5.5 1080X870X850 25,10 Air
WWZ-(9~12)/4-150 9~12 0.4 15 7.5 1080X900X850 25,10 Air
WWZ-(13~17)/4-150 13~17 0.4 15 11 1250X1571X850 25,10 Air
WWZ-(18~20)/4-150 18~20 0.4 15 15 1250X1571X850 25,10 Air
WWZ-(21~25)/4-150 21~25 0.4 15 15 1250X1571X850 32,12 Air
WWZ-(16~20)/4-150  * 16~20 0.4 15 7.5 1300X1571X900 32,12 Air /Water
WWZ-(21~27)/4-150  * 21~27 0.4 15 11 1350X1571X900 32,12 Air /Water
WWZ-(28~50)/4-150  * 28~50 0.4 15 15 1600X1100X1100 32,16 Water
SWZ-(51~65)/4-150  * 51~65 0.4 15 22 1800x1100X1200 51,18 Water
WWZ-(66~100)/4-150-II * 66~100 0.4 15 15×2 2100X1650X1200 51,18 Water
SWZ-(20~30)/0-150  * 20~30 0 15 15 1800x1100X1200 32,16 Water

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Oversea Service Available
Warranty: 36months
Lubrication Style: Oil-free
Cooling System: Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Samples:
US$ 18200/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do Gas Air Compressors Compare to Diesel Air Compressors?

When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:

1. Fuel Efficiency:

Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.

2. Power Output:

Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.

3. Cost:

In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.

4. Maintenance Requirements:

Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.

5. Environmental Impact:

When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.

6. Portability and Mobility:

Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.

It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.

In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.

air compressor

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China Hot selling 3000psig High Pressure Oil Free Air Oxygen Gas Diaphragm Piston Compressor   air compressor partsChina Hot selling 3000psig High Pressure Oil Free Air Oxygen Gas Diaphragm Piston Compressor   air compressor parts
editor by CX 2024-01-10

China factory 60m3/H 5.5kw 300bar Oil Free Oxygen Booster Gas Compressor Industrial High Pressure Gas Air Compressor small air compressor

Product Description

60m3/h 5.5KW 300bar Oil Free oxygen booster gas compressor Industrial high pressure gas air compressor

Product Description

Product features

1.Touch display PLC control.
2.Remote control is optional.
3.Inlet and outlet pressure overload,temperature overheating,cooling water failure, circulation rolling alarm and stop.
4.Operation time display, maintenance cycle prompt.
5.With water tank and circulating pump without external pipeline, filling antifreeze at low temperature without obstruction.

 

 

Compressed media Nitrogen (must be dry and particle free)
Model VWN-60-5-16
Rated flow (standard state) 60Nm3/h
Intake air temperature ≤40
Intake pressure 0.5Mpa
Exhaust pressure 1.6Mpa
Cylinder diameter * quantity Φ90+φ65
Engine speed 470r/min
Cooling mode Air cooling
Lubrication method Fully oil-free lubrication
Compression series 2
Structural type Angle type, V type
Motor power 5.5kw
Transmission mode Belt drive
Installation type Basic type
Dual pressure controller Intake 4-6
Control mode Completely oil-free lubrication, air cooling, reciprocating piston type
Size of inlet and outlet RC1″
Dimensions  1250*500*900mm
Weight 280kg

Product Parameters

 

Compressed media
(General for oxygen and nitrogen)
Model Capacity
(Nm3/h)
Intake pressure
(MPa)
Exhaust pressure
(MPa)
Power
(kW)
Dimensions
(mm)
Oxygen/Nitrogen VW-0.33/5-25 20 0.5 2.5  1220*500*800
Oxygen/Nitrogen ZWN-3.6/4-8 3.6 0.4 0.8  0.75  750*500*650
Oxygen/Nitrogen VWN-10/5-25 10 0.5 2.5  1600*700*1500
Oxygen/Nitrogen VWN-60/5-16 60 0.5 1.6  5.5  1250*500*900
Oxygen/Nitrogen VWN-20/6-20 20 0.6 2.0  1250*600*900
Oxygen/Nitrogen VWN-20/5-25 20 0.5 2.5  1050*600*1000
Oxygen/Nitrogen VWN-40/7-25 40 0.7 2.5  1250*500*900
Oxygen/Nitrogen VWN-60/4-25 60 0.4 2.5  11  1250*700*900
Oxygen/Nitrogen WWN-80/4-25 80 0.4 2.5  11  1350*700*1200
Oxygen/Nitrogen VWN-80/7-25 80 0.7 2.5  7.5  1250*700*900
Oxygen/Nitrogen VWN-60/4-30 60 0.4 3.0  1250*500*900
Oxygen/Nitrogen VWN-50/4-30 50 0.4 3.0  7.5  1250*650*1000
Oxygen/Nitrogen VWN-80/5-30 80 0.5 3.0  11  1250*700*1000
Oxygen/Nitrogen VWN-30/5-35 30 0.5 3.5  5.5  1050*500*1000
Oxygen/Nitrogen VWN-50/5-35 50 0.5 3.5  7.5  1050*700*1000
Oxygen/Nitrogen VWN-40/5-40 40 0.5 4.0  7.5  1250*600*900
Oxygen/Nitrogen VWY-80/0.5-50 80 0.05 5.0  18.5  1250*700*900
Oxygen/Nitrogen VWND-55/5-8 55 0.5 0.8  1400*810*1300
Oxygen/Nitrogen VWN-60/5-10 60 0.5 1.0  1250*500*900
Oxygen/Nitrogen VWY-75/4-16 75 0.4 1.6  7.5  1050*500*1000
Oxygen/Nitrogen VWND-100/5-10 100 0.5 1.0  5.5  1400*930*1350
Oxygen/Nitrogen VWN-120/6-16 120 0.6 1.6  11  1250*700*1000
Oxygen/Nitrogen VWN-140/5-8 140 0.5 0.8  5.5  1250*600*900
Oxygen/Nitrogen WWND-150/4-10 150 0.4 1.0  11  1430*1030*1350
Oxygen/Nitrogen SWND-240/4-10 240 0.4 1.0  15  1500×1100×1620
Oxygen/Nitrogen VWY-120/5-10 120 0.5 1.0  7.5  1250*600*1000
Oxygen/Nitrogen SWY-150/4-16 150 0.4 1.6  15  1250*900*1480
Oxygen/Nitrogen WWN-100/4-25 100 0.4 2.5  15  1350*700*1200
Oxygen/Nitrogen WWN-120/6-30 120 0.6 3.0  15  1250*800*1200
Oxygen/Nitrogen WWN-120/6-45 120 0.6 4.5  18.5  1350*1100*1100
Oxygen/Nitrogen WWN-80/5-45 80 0.5 4.5  15  1350*700*1200
Oxygen/Nitrogen WWN-240/5-10 240 0.5 1.0  15 1350*800*1200
Oxygen/Nitrogen WWN-300/0.5-8-II 300 0.05 0.8  22*2 2500*1200*800
Oxygen/Nitrogen WWNFB-900/4-8-II 900 0.4 0.8  22*2 2600*1000*900
Oxygen/Nitrogen VWN-180/5-25-II 180 0.5 2.5  11*2 1500*1350*1100
Oxygen/Nitrogen WWN-200/3-18-II 200 0.3 1.8  11*2 1450*1350*1100
Oxygen/Nitrogen WWN-200/6-30-II 200 0.6 3.0  11*2 1600*1600*1200
Oxygen/Nitrogen WWFB-430/4-9 430 0.4 0.9  22  1500*1000*800

Successful cases


 

FAQ

FAQ:
Q1. Are you trading company or manufacture ?

A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.

 

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

 

Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.

 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
 

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After-sales Service: Online Support
Warranty: 24 Months
Lubrication Style: Oil-free
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Noise Level of Gas Air Compressors?

The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

1. Compressor Design:

The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.

2. Engine Type:

The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.

3. Operating Conditions:

The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.

4. Noise-Reducing Features:

Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.

5. Manufacturer Specifications:

Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.

6. Distance and Location:

The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.

It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.

Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.

air compressor

Can Gas Air Compressors Be Used in Agriculture?

Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:

1. Pneumatic Tools and Equipment:

Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.

2. Irrigation Systems:

Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.

3. Grain Handling and Storage:

Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.

4. Cleaning and Maintenance:

In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.

5. Livestock Operations:

Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.

6. Portable and Versatile:

Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.

7. Remote Locations:

In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.

8. Considerations:

When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.

In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.

air compressor

What Industries Commonly Use Gas Air Compressors?

Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:

1. Construction Industry:

The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.

2. Mining Industry:

In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.

3. Oil and Gas Industry:

The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.

4. Manufacturing and Industrial Sector:

In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.

5. Automotive Industry:

The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.

6. Agriculture and Farming:

Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.

7. Food and Beverage Industry:

In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.

8. Pharmaceutical and Healthcare Sector:

The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.

These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.

China factory 60m3/H 5.5kw 300bar Oil Free Oxygen Booster Gas Compressor Industrial High Pressure Gas Air Compressor   small air compressor China factory 60m3/H 5.5kw 300bar Oil Free Oxygen Booster Gas Compressor Industrial High Pressure Gas Air Compressor   small air compressor
editor by CX 2024-01-08

China OEM W-1.2/30 Belt Driven IP54 IP55 Protection Level Motor Oil Injection High Pressure Piston Air Compressor wholesaler

Product Description

Oil-inject Piston Air Compressor with air tank

Portable industrial silent oil injection piston air compressor 
Technical parameters for W-0.67/8 Industry Piston Compressor

No. Item Specification
1 Compressor Model W-0.67/8
2 Compress  medium air gas 
3 Structure W Type, Air Cooling, Lubrication type Piston Air Compressor
4 Compress stage number three stage
5 volume capacity (F.A.D)   0.67 m3/min
6 Working pressure   8bar
7 Ambient temperature  ≤-10~+40ºC
8 Discharge temperature ≤ambient temp + 15ºC
9 Compressor speed(r/min) 740rpm
10 Motor Power  7.5KW ,Three phase asynchronous motor
11 Cooling method Air Cooling
12 Lubricate method oil-injection lubrication
13 Driven Method Belt driven with belt guard
14 Noise    85dB (A)
15 Dimension about 1220×580×980mm (L*W*H)
16 Weight about 280KG

    

>>>Features of air compressor

1) Well-designed specifically for small and medium-sized users;

2) The operation is simple, convenient, and less prone to failure;

3) Designed for filling the air available for breathing;

4) Guarantee inflatable gas pure health, no the oil tasteless displacement, high-pressure air filling quickly;

5) Practices can be achieved without power, and to facilitate the fieldwork;

6) Small size, lightweight, easy to move quickly;

7) Cost-effective, economical and practical.

 

>>Application of air compressor

1) Filling station can be used for fire brigade divers base inflatable station,

2) mine, oil field chemicals, ship, climbing, water sports center industry for human rescue,

3) fire fighting, rescue, underwater operations breathing gas filling is ideal in rescue equipment.

 

>>>Specifications of Piston Air Compressor

Air Compressor Pump 
1. Air capacity: 6.5- 40.7c.f.m/min 
2. working pressure: 8bar / 10bar / 12.5bar 
3. Power:1.1-7.5kw 

Model Generator Cylinder F.A.D  Working Tank volume
Air delivery pressure
  KW HP Bore and cylinder no.(mm) M3/min Mpa L
V-0.2/12.5 2.2 3 65×1/51×1 0.2 12.5 65
W-0.6/12.5 4 5.5 80×2/65×1 0.6 12.5 80
V-0.42/12.5 4 5.5 105×1/55×1 0.42 12.5 80
V-0.53/12.5 4 5.5 105×1/55×1 0.53 12.5 80
W-0.67/10 5.5 7.5 105×1/55×1 0.6 10 80
W-0.8/14.5 7.5 10 90×2/65×1 0.8 14.5 120
W-0.9/12.5 7.5 10 90×2/65×1 0.9 12.5 120
V-1.05/10 7.5 10 105×2/55×2 1.05 10 160
V-0.8/12.5 7.5 10 105×2/55×2 0.8 12.5 120
V-1.05/10 7.5 10 105×2/55×2 1.05 10 160
V-0.8/12.5 7.5 10 105×2/55×2 0.8 12.5 160
V-1.05/10 7.5 10 105×2/55×2 1.05 10 500
V-0.9/14.5-K 7.5 10 120×2/63.5×2 0.9 14.5 160
V-1.2/10-K 7.5 10 120×2/63.5×2 1.2 10 160
V-1.2/10-K 7.5 10 120×2/63.5×2 1.2 10 300
V-1.05/12.5-K 7.5 10 120×2/63.5×2 1.05 12.5 300
V-1.05/12.5-K 7.5 10 120×2/63.5×2 1.05 12.5 330
Z-1.6/10 11 15 155×1/85×1 1.6 10 330
W-1.6/12.5 11 15 105×2/75×1 1.6 12.5 330
W-2.0/10 15 20 120×2/82×1 2 10 330
W-2.4/14.5 18.2 25 140×2/90×1 2.4 14.5 330

 

 1. Professional exporting wooden packing.

30 Bar 2m3/min Air Cooling Stage Piston Air Compressor for Piping Pressure Test
 

Description of air compressor 

1) The air compressor carefully designed and manufactured for filling 20MPa-30MPa pressure air cylinders.

2) This is a kind of high-pressure air inflatable equipment available for breathing air. The device has a small size, light weight, easy maintenance, and friendly at moving and operation.

3) Output air non-toxic, odorless. Suitable for filling high pressure air displacement and small and medium-sized gas station

Technical Parameter for PET Oil-free Piston Air Compressor

 Model

Air Delivery

Working Pressure

Compressed Stages

Motor power

Speed

Dimension (L*W*H)

Weight

 

m3/min

bar

 

kw

rpm

mm

Kg

VW-2.0/30

2.0

3.0

3

22

620

2178*1060*1060

690

WW-4.0/30

4.0

2*22

3718*1108*1208

1380

WW-6.0/30

6.0

2*22

2168*1058*2008

1380

WW-8.0/30

8.0

3*22

5608*1108*1208

2070

VW-2.0/40

2.0

4.0

22

2178*1060*1060

690

WW-4.0/40

4.0

2*22

3718*1108*1208

1380

WW-6.0/40

6.0

2*22

2168*1058*2008

1380

WW-8.0/40

6.0

3*22

5608*1108*1208

2070

*Structure by into trachea-shaped valve and exhaust valve combinations, the main features below :air through the intake manifold valve cavity, along the tangent of the valve flow, impact of approximate straight lines, air valves and flow resistance greatly reduces, so it could provide low noise, long service life.

*Because of the inlet valve inside the vertical spatial distribution, inlet of the valve flow area increased, the valve flow rate and lower drag coefficient, inspiratory volume increase volume efficiency, reduced energy consumption.

*Intake and exhaust valves is the reed valve and strip-type valves fixed unlimited free elastic beam opening and closing movements, without friction and clearance volume small so CHINAMFG combined air valve has excellent dynamic performance and reliability.


Diesel engine driven Air Compressor


Air Cooling 40bar Oil-Free PET Bottle blowing Piston Air Compressor with skid mounted air dryer and air tank

Especially suitable for: water and electricity, PET bottle blowing, leak detection, militaryand other fields

1. Valve materials are made of Sweden stainless steel band.

2. In order to ensure that air compressors highly reliable, using redundant design principles, setting multiple protection measures: unloading, down the drain, exhaust, ensure that the zero-pressure start.

3. Timed drain valve: Drainage and drainage at a time interval can be adjusted. Ensure that the captain of an air compressor runs continuously between regular drainage, effectively preventing water from too much liquid strike accidents.

4. Low exhaust temperature(10.0Mpa exhaust pressure, exhaust air temperature ≤170 degrees, the temperature of exhaust air is above the ambient temperature of 15-20 ºC from aftercooler )

5. Fuel consumption per hour less than 0.143/kw.

6. High reliability and long maintenance period, very low fuel, low energy consumption and so on, greatly reducing the overall general operating costs.

 

Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Horizontal
Structure Type: Semi-Closed Type
Compress Level: Multistage
Samples:
US$ 480/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

air compressor

Can Gas Air Compressors Be Used in Agriculture?

Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:

1. Pneumatic Tools and Equipment:

Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.

2. Irrigation Systems:

Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.

3. Grain Handling and Storage:

Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.

4. Cleaning and Maintenance:

In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.

5. Livestock Operations:

Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.

6. Portable and Versatile:

Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.

7. Remote Locations:

In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.

8. Considerations:

When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.

In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.

air compressor

What Is a Gas Air Compressor?

A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:

1. Power Source:

A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.

2. Portable and Versatile:

Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.

3. Compressor Pump:

The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.

4. Pressure Regulation:

Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.

5. Applications:

Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.

6. Maintenance and Fuel Considerations:

Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.

Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.

China OEM W-1.2/30 Belt Driven IP54 IP55 Protection Level Motor Oil Injection High Pressure Piston Air Compressor   wholesaler China OEM W-1.2/30 Belt Driven IP54 IP55 Protection Level Motor Oil Injection High Pressure Piston Air Compressor   wholesaler
editor by CX 2023-11-21

China factory CHINAMFG Oil Free Piston High Pressure Medical Oxygen Booster Compressor 200bar air compressor oil

Product Description

NUZHUO Oil Free Piston High Pressure Medical Oxygen Booster Compressor 200bar

Product Name

Oil Free Gas Compressor

Power Range

<55KW

Model No.

GWX- 5/10/20/40/60/80/CUSTOMIZED

Cooling Method

Air-cooled or Water-cooled

Speed Range

300-600r/min

Compression Stages

Level 3-4

Exhaust Pressure Range

≤25.0Mpa

Inspiratory Pressure Range

0-0.6Mpa

Technical features
The equipment does not need to add lubricating oil, and the exhaust gas does not contain oil and oil vapor, so it can
be protected from pollution, eliminating the need for complex filtration and purification systems, saving equipment
costs and maintenance costs, and has significant features such as safety, reliability, and easy operation.
Technical features

Details Images
FAQ

Q1: Are you a trading company or manufacturer?

A:We are a manufacturer.

Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
Q3: How long is your delivery time?

A: Depending on what type of machine you are purchased, normally 5 to 10 working days.

Q4: What is your product quality assurance policy? A:We offer a warranty period of 1 year, free lifetime technology support.

Q5: Do you offer OEM/ODM service?

A: Yes.

Q6: Does your product used or new? RTS product or customized product?

A:Our machine is new unit, and following your specific require to design and make it.

After-sales Service: Support
Warranty: 1year
Lubrication Style: Oil-less
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Typical Lifespan of a Gas Air Compressor?

The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:

1. Quality of the Compressor:

The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.

2. Usage Patterns:

The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.

3. Maintenance Practices:

Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.

4. Environmental Conditions:

The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.

5. Proper Installation and Operation:

Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.

Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.

Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.

air compressor

How Do You Transport Gas Air Compressors to Different Job Sites?

Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:

1. Equipment Size and Weight:

The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.

2. Transportation Modes:

Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:

  • Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
  • Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
  • Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.

3. Securing and Protection:

It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.

4. Permits and Regulations:

Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.

5. Route Planning:

Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.

6. Equipment Inspection and Maintenance:

Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.

In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.

air compressor

What Are the Primary Applications of Gas Air Compressors?

Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:

1. Construction Industry:

Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.

2. Agriculture and Farming:

Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.

3. Recreational Activities:

Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.

4. Mobile Service Operations:

Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.

5. Remote Job Sites:

Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.

6. Emergency and Backup Power:

In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.

7. Sandblasting and Surface Preparation:

Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.

8. Off-Road and Outdoor Equipment:

Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.

Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.

China factory CHINAMFG Oil Free Piston High Pressure Medical Oxygen Booster Compressor 200bar   air compressor oilChina factory CHINAMFG Oil Free Piston High Pressure Medical Oxygen Booster Compressor 200bar   air compressor oil
editor by CX 2023-10-26

China supplier CNG Station Equipment Explosion Proof Natural Gas Compressor with High Pressure Gas Dehydration Unit small air compressor

Product Description

CNG Station Equipment Explosion Proof Natural Gas Compressor with High Pressure Gas Dehydration Unit

M-type and D-type of Industrial natural gas compressors are available. The system consists of High Capacity natural gas compressors, explosion-proof engines, cooling systems, lubricating systems, buffering systems and filtration systems, an oil separator, PLC control system and monitoring system, temperature and pressure sensors, etc. 
Stationary Gas Compressor The cooling system keeps temperature at precise stable level, thus the lubricating system operation is optimized. The system can be modified according to Customer’s request. High Pressure Natural CompressorThe system is assembled on a 
ADEKOM Reciprocating Gas Compressor can realize filling stations(on line, mother and daughter station) with different refuelling strategies. Designed for suction pressures from 1 to 50 bar abs with a capacity range between 80 and 8000 Nm3/h usually at a final pressure of 251 bar abs (on request up to 351 bar abs). The rated powers are from 40kW up to 600kW.
Besides V-belt driven for the smaller units, direct electric or gas driven compressors with speed/capacity control and bypass function to achieve maximum flexibility and economical operation.

While, we are specialized in providing compressed air products and solution to our customers all over the world. Our JV manufacturing facility is in Southern China and that our financial & logistics headquarter is in Hong Kong. Our procuct range includes Standard screw air compressor(3kW-315kW), Low and Hight pressure rotary screw air compressor, Oil free screw/scroll compressors,VSD inverter controlled screw compressors,Railway application compressors,Underground application compressors,Biogas/Landfill gas compressor, CNG / LPG application compressors,Refrigerated air dryers,Dessicant air dryers and Inline air filters/water separator.

Field of application:
Gas-filling stations

Technical parameters

Item Model Discharge capacity    (m³/min) Speed  
(r/min)
Suction pressure (Mpa) Discharge pressure    
(Mpa)
Motor output (kw) Dimensions            
(mm×mm×mm)
1 KDW-40/8 40 740 0 0.7(0.8) 250 3000×2600×1700
2 KDW-80/2 80 730 0 0.2 250 3000×1100×900
3 KDW-1/0.5-15 1 730 0.05 1.5 15 1870×1700×1350
4 KDW-17/1.5-4.5 17 730 0.15 0.45 160 3700×3100×1790
5 KDW-1/0.02-15 1 730 0.002 1.5 11 1870×826×1300
6 KDW-1/2-16 1 730 0.2 1.6 11 2000×1700×1100
7 KDW-1/5-20 1 730 0.5 2 18.5 2000×1775×1300
8 KDW-1/0.02-25 1 730 0.002 2.5 15 1870×1700×1050
9 KDW-0.3/20-50 0.3 730 2 5 22 1650×2400×930
10 KDW-1.65/4-22.5 1.65 730 0.4 2.25 22 1700×2040×1200
11 KDW-2.8/(3~5)-28 2.8 740 0.3~0.5 2.8 90 4400×2500×2100
12 KDW-35/1-6 35 740 0.1 0.6 280 4400×2500×2100
13 KDW-12.78/4-31.8 12.7 485 0.4 3.18 355 7200×5500×3000
14 KD-0.08/250-500 0.08 1000 25 50 135 6000×2300×2550
15 KDWWJD-3/(0~0.2)-7 3 740 0~0.02 0.7 30 5000×2300×2400
16 KDW-13/4.7-26 13 485 0.47 2.6 315 6200×5270×2825
17 KDW-37/4-9 37 485 0.4 0.9 355 6200×7745×3150
18 KD-4.2/(3~6)-250 4.2 740 0.3~0.6 25 375 6000×4700×2950
19 KD-2.4/(16~23)-210 2.4 740 1.6~2.3 21 355 5000×3500×2500
20 KD-2.5/(12~14)-250 2.5 740 1.2~1.4 25 250 5000×3500×2000
21 KDF-1.12/17-250 1.12 740 1.7 25 160 4000×3500×2900
22 KDW-5/(0.05~0.1)-15 5 740 0.005~0.01 1.5 55 3716×2334×1495
23 KDF-1.4/(16~20)-250 1.4 585 1.6~2 25 200 4000×3500×2910
24 KDF-3.5/(7~10)-250 3.5 740 0.7~1 25 550 6600×4300×2500
25 KD-1.7/(35~40)-210 1.7 740 3.5~4 21 355 5500×4200×1900

For any other requests please contact Adekom.

Adekom Kompressoren (HangZhou) Limited
 
 
Web  : dgadekom

After-sales Service: Yes
Warranty: 12 Months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Parallel Arrangement
Cylinder Position: Angular
Customization:
Available

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air compressor

What Is the Fuel Efficiency of Gas Air Compressors?

The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:

1. Engine Design and Size:

The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.

2. Load Capacity and Usage Patterns:

The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.

3. Maintenance and Tuning:

Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.

4. Operating Conditions:

The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.

5. Fuel Type:

The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.

6. Operator Skills and Practices:

The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.

It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.

Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.

air compressor

What Is the Role of Air Receivers in Gas Air Compressor Systems?

Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:

1. Storage and Stabilization:

The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.

By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.

2. Pressure Regulation:

Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.

Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.

3. Condensate Separation:

During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.

4. Energy Efficiency:

Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.

The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.

5. Air Quality Improvement:

Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.

In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.

air compressor

How Do You Choose the Right Size Gas Air Compressor for Your Needs?

Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:

1. Required Airflow:

Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.

2. Operating Pressure:

Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.

3. Duty Cycle:

Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.

4. Tank Size:

The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.

5. Power Source:

Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.

6. Portability:

Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.

7. Noise Level:

If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.

8. Manufacturer Recommendations:

Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.

By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.

China supplier CNG Station Equipment Explosion Proof Natural Gas Compressor with High Pressure Gas Dehydration Unit   small air compressor China supplier CNG Station Equipment Explosion Proof Natural Gas Compressor with High Pressure Gas Dehydration Unit   small air compressor
editor by CX 2023-10-17

China wholesaler Bk Series High Pressure 7.5kw General Industry Stationary Electric Screw Air Compressor supplier

Product Description

 

BK series new screw air compressor new-generation low-consumption and high-efficiency motor;Large starting torque, insulation class F, protection class IP54;SKF bearings, low noise and long life;With a refueling device, it can be refueled without stopping.

Product Description

Yin-Yang Rotor Compression System
Better sealing, smaller leakage channel will produce high-efficiency roller sliding film to reduce heat of compression, and gas production is improved by 10%-15%

Built-in oil and gas separation design
Adopt a built-in oil separation setting to ensure the oil and gas separation effect and reduce fuel consumption
·High filtration level and low flow resistance
·Good noise reduction and mute effect
· Oil and gas separation, high-temperature resistance, high-pressure resistance – reduce the oil content of the exhaust
·Clean exhaust to ensure clean gas

Timely Smart Control Panel
·Using a user-friendly interface to prompt operation, clear at a glance, real-time monitoring of information, providing important information alarm, storage, and query functions

Precision oil filter
·Use high-density filter paper to filter oil
· Completely filter out lubricating oil

Low-consumption and high-efficiency motor, large starting torque
·Insulation class F, protection class IP23.
·Built-in refueling device, can refuel without stopping.

Cooling copper pipe
The radiator made of high-quality copper tubes can make the heat generated by the condensation of the machine quickly Dissipate, maintain the internal temperature

oil pipeline
·Excellent material
·Stable oil delivery without clogging

The system adopts the step-less adjustment of the displacement of 0-100. When the air consumption is reduced, the exhaust volume is also reduced, and the current of the motor is also reduced at the same time; when the air is not used, the air compressor runs empty, and the air compressor is automatically stopped for a long time. When the gas consumption increases, resume the heavy vehicle. Excellent energy-saving effect.
good environmental adaptability
The extraordinary cooling system design is especially suitable for Asia’s high temperature and high humidity environments. The excellent vibration isolation technology and noise reduction measures make the installation of CHINAMFG screw air compressors not require special foundations. As long as a small space for ventilation and maintenance is left, your compressor can be installed well.
Design features of screw rotor profile:
1. Fully realize “surface-to-surface” meshing, thereby helping to form a hydrodynamic lubricating film, reducing lateral leakage through the contact belt, improving compressor efficiency; and improving rotor processing and inspection performance.
2. Adopt the design idea of “large rotor, large bearing, low speed”, the speed is 3050 lower than other brands, which can reduce noise and vibration, reduce exhaust temperature, improve rotor rigidity, prolong service life, and reduce the carbonization of impurities and oil animal sensitivity.
3. The power range is 4355KW, of which 18.5250KW are directly connected without a gearbox, 200KW and 250KW are directly connected with 4-pole motors, and the speed is as low as

Product Parameters

 

Model

Working Pressure

Capacity

Motor Power

Connector

Weight

Noise

Dimension

  Bar

m³/min

kw

kg

dB(A)

mm

BMVF7.5G

0.65-1.0

1.0-1.25

7.5

G3/4

200

72

800*510*800

BMVF11G

0.65-1.0

1.5-1.85

11

G1

 

260

73

1000*670*1090

BMVF15G 0.65-1.0

2.05-2.35

15

280

73

1000*670*1090

BMVF22G

0.65-1.0

2.95-3.95

22

390

74

1200*800*1120

BMVF37G 0.65-1.0

5.05-6.35

37

600

76

1340*850*1300

BMVF45G

0.65-1.0

6.45-8.2

45

800

78

1480*1030*1365

BMVF55G 0.65-1.0

8.2-9.85

55

810

80

BMVF75 0.65-1.0

10.5-13.1

75

G2

1280

81

1800*1190*1710

BMVF90 0.65-1.0

12.5-15.5

90

1300

81

BMVF110 0.65-0.8

22

110

DN65

1850

82

2700*1230*1730

BMVF132 0.65-0.8

24

132

2270

82

 

Model Working Pressure Displacement Motor Power Exhaust interface Weight Noise Dimension
  Bar m3/min kw   kg dB(A) mm
BK7.5-8G 8 1.2 7.5 G1 200 70 800*620*800
BK7.5-10 10 1 7.5 G3/4 200 72 720*700*1000
BK7.5-13 13 0.8 7.5 G3/4 200 72 720*700*1000
BK11-8G 8 1.7 11 G1 300 72 1000*670*1090
BK11-10 10 1.5 11 G1 290 72 700*670*1250
BK11-13 13 1.2 11 G1 290 72 700*670*1250
BK15-8G 8 2.4 15 G1 280 73 1000*670*1090
BK15-10 10 2.2 15 G1 290 73 700*670*1250
BK15-13 13 1.7 15 G1 290 73 700*670*1250
BK18-8 8 3 18.5 G1 500 74 1080*880*1235
BK18-10 10 2.7 18.5 G1 500 74 1080*880*1235
BK18-13 13 2.3 18.5 G1 500 74 1080*880*1235
BK22-8ZG 8 3.6 22 G1 380 74 1200*800*1100
BK22-10 10 3.2 22 G1 540 74 1080*880*1235
BK22-13 13 2.7 22 G1 540 74 1080*880*1235
BK30-8 8 5 30 G1 1/2 650 75 1120*930*1290
BK30-10 10 4.4 30 G1 1/2 650 75 1120*930*1290
BK30-13 13 3.6 30 G1 1/2 650 75 1120*930*1290
BK37-8ZG 8 6 37 G1 1/2 740 76 1530*900*1230
BK37-10 10 5.5 37 G1 1/2 730 76 1240*1030*1435
BK37-13 13 4.6 37 G1 1/2 730 76 1240*1030*1435
BK45-8G 8 7.1 45 G1 1/2 800 78 1480*1030*1345
BK45-10 10 6.5 45 G1 1/2 820 78 1240*1030*1595
BK45-13 13 5.6 45 G1 1/2 820 78 1240*1030*1595
BK55-8G 8 10 55 G1 1/2 800 80 1480*1030*1345
BK55-10 10 8.5 55 G1 1/2 1200 80 1545*1200*1470
BK55-13 13 7.4 55 G1 1/2 1200 80 1545*1200*1470

Detailed Photos

 

Built-in oil separation system The built-in oil separation design ensures the separation of oil and gas and reduces fuel consumption.

Certified Genuine Parts. CHINAMFG Certified Genuine Parts to ensure the compressors delivered to you always perform at high performance.

Adhering to the basic belief in environmental sustainability, we have been committed to continuously improving the energy efficiency of our products and creating value for users.
 

Energy saving and economical, reliable and durable, environmentally friendly and quiet.

The Latest-Generation High Efficiency Screw Rotor! “Large Rotor, Low Speed”, Direct Drive

The latest generation of high-efficiency rotor profiles, full-spectrum screw mainframe meets the national energy-saving standards.
 

 

Application

Electric power, petroleum, auto repair, laser equipment, metallurgy, biopharmaceutical, printing, garment industry

Company Profile

FAQ

1.How do your prices compare to the manufacturer/factory?

  We are the main distributor of major construction machinery manufacturers/factories in China and keep getting the best dealer prices. From the comparison and feedback from many customers, our price is even more competitive than the factory/factory price.

2.How is the delivery time?

  In general, we can deliver ordinary machines immediately to our customers within 7 days, as we have various resources to inspect stock machines, locally and nationwide, and receive machines in a timely manner. But it takes more than 30 days for a manufacturer/factory to produce an order machine.

3.How often can you respond to customer inquiries?

  Our team is made up of a group of hardworking and dynamic people who work around the clock to respond to customer inquiries and questions. Most issues can be successfully resolved within 8 hours, while manufacturers/factories take longer to respond.

4.Which payment methods can you accept?

 Usually we can use wire transfer or letter of credit, and sometimes DP. (1) Wire transfer, 30% deposit in advance, 70% balance paid before shipment, long-term cooperation customers can present a copy of the original bill of lading. (2) Letter of credit, 100% irrevocable letter of credit without “soft   terms” from internationally recognized banks can be accepted. Please seek advice from the sales manager you work with.

5.Which clauses in the Incoterms 2571 can you use?

  We are a professional and mature international player and can handle all INCOTERMS 2571, we usually work on regular terms like FOB, CFR, CIF, CIP, DAP.

6.How long are your prices valid?

  We are a gentle and friendly supplier, never greedy for profit. Our prices remain largely stable throughout the year. We will only adjust the price according to the following 2 situations: (1) USD exchange rate: According to the international currency exchange rate, the RMB exchange rate is quite different; (2) The manufacturer/factory adjusted the machine price due to the increase of labor cost or raw material cost.

7.What logistics methods can you use for shipping?

We can transport construction machinery with various means of transport. (1) 80% of our shipping will be by the sea, to all major continents such as Africa, South America, Middle East. (2) China’s inland neighboring countries, such as Russia, Mongolia, Kazakhstan, Kyrgyzstan, Tajikistan, Uzbekistan, Turkmenistan, etc., can transport by road or rail. (3) For urgently needed light spare parts, we can provide international express services, such as DHL, TNT, UPS, FedEx, etc.

After-sales Service: Warranty Service
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 800/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China wholesaler Bk Series High Pressure 7.5kw General Industry Stationary Electric Screw Air Compressor   supplier China wholesaler Bk Series High Pressure 7.5kw General Industry Stationary Electric Screw Air Compressor   supplier
editor by CX 2023-10-16

China Professional CHINAMFG High Pressure Compressor for Oxygen Nitrogen arb air compressor

Product Description

Nuzhuo High Pressure Compressor for Oxygen Nitrogen

Product Name

Oil Free Gas Compressor

Power Range

<55KW

Model No.

GWX- 5/10/20/40/60/80/CUSTOMIZED

Cooling Method

Air-cooled or Water-cooled

Speed Range

300-600r/min

Compression Stages

Level 3-4

Exhaust Pressure Range

≤25.0Mpa

Inspiratory Pressure Range

0-0.6Mpa

Technical features
The equipment does not need to add lubricating oil, and the exhaust gas does not contain oil and oil vapor, so it can
be protected from pollution, eliminating the need for complex filtration and purification systems, saving equipment
costs and maintenance costs, and has significant features such as safety, reliability, and easy operation.
Technical features

Details Images
FAQ

Q1: Are you a trading company or manufacturer?

A:We are a manufacturer.

Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
Q3: How long is your delivery time?

A: Depending on what type of machine you are purchased, normally 5 to 10 working days.

Q4: What is your product quality assurance policy? A:We offer a warranty period of 1 year, free lifetime technology support.

Q5: Do you offer OEM/ODM service?

A: Yes.

Q6: Does your product used or new? RTS product or customized product?

A:Our machine is new unit, and following your specific require to design and make it.

 

After-sales Service: Support
Warranty: 1year
Lubrication Style: Oil-less
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Typical Lifespan of a Gas Air Compressor?

The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:

1. Quality of the Compressor:

The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.

2. Usage Patterns:

The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.

3. Maintenance Practices:

Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.

4. Environmental Conditions:

The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.

5. Proper Installation and Operation:

Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.

Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.

Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.

air compressor

What Is the Role of Air Receivers in Gas Air Compressor Systems?

Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:

1. Storage and Stabilization:

The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.

By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.

2. Pressure Regulation:

Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.

Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.

3. Condensate Separation:

During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.

4. Energy Efficiency:

Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.

The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.

5. Air Quality Improvement:

Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.

In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.

air compressor

What Fuels Are Commonly Used in Gas Air Compressors?

Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:

1. Gasoline:

Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.

2. Diesel:

Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.

3. Natural Gas:

Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.

4. Propane:

Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.

5. Biogas:

In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.

It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.

China Professional CHINAMFG High Pressure Compressor for Oxygen Nitrogen   arb air compressorChina Professional CHINAMFG High Pressure Compressor for Oxygen Nitrogen   arb air compressor
editor by CX 2023-10-10

China best High Lower Pressure Rotary Water Lubrication Laser Cutting Oilless Oil-Free Screw Scroll Piston Air Compressor for Dental Hospital Bus Truck Blowing Bottle mini air compressor

Product Description

High Lower Pressure Rotary Water Lubrication Laser Cutting Oilless Oil-Free Screw Scroll Piston Air Compressor for Dental Hospital Bus Truck Blowing Bottle 

 

Product Description

 

Main uses and guarantees:

Energy saving: energy saving more than 15% compared with dry oil-free compressor.
Environment protection: no using any lubricate oil to avoid environment pollution.
Reliability: absolutely guarantee oil-free.

Because the purified water takes part into the compressing process to seal, cool and lubricate, it increases efficiency. With the same motor power, comparing with dry oil-free air compress, there is 15% more air production of oil-free screw air compressor of water lubrication, it reduces the energy consumption greatly. The consumption material of oil-free screw air compressor is only water, air filter and water filter, the maintenance cost is very low.

100% oil-free compressed air, 100% purified compressed air, 100% no oil pollution risk.

In the process of food and drink industry, medical industry, packing industry, electronic manufacture, painting industry, powder coating industry and textile manufacturing, it must avoid any risk of oil pollution, otherwise it would cause serious consequences such as manufacture damages and stop, brand and credit losing. CMN oil-free screw air compressor takes water for lubrication, there is not any lubricate oil in the air end, and at the meantime, because the purified water clean the air, the compressor air is absolutely clear and not any pollution. 

Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength

 

 

Our OEM/ODM company provides you what best matches your needs

Our product can be adapted. Please give us the required model name so we can provide you the most accurate quotation.

This chart if for reference, if you need different features, provide us all relevant details for your project and we will be glad to help you finding the product matching your need at the best quality with the lowest price.

Please note the price and the MOQ may vary regarding the product you chose: do not hesitate to contact us to know more!

 

Main Features

1) Simple structure in linear type ,easy in installation and maintation. 
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts. 
3) High pressure double crank to control the die opening and closing. 
4) Running in a high automatization and intellectualization,no pollution 
5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine . 

 

Company Profile

In the early stage, we carried out technical cooperation with Simeon of France on high-end oil-free compressors and gradually established a complete set of innovation and R&D systems in China.
In 2006, our company successfully developed the Simeon water lubricated oil-free screw air compressor with independent patent technology, which was listed as the national key new product trial production plan, becoming the first enterprise in China to successfully develop the water lubricated oil-free screw air compressor, and the first enterprise in China to master the manufacturing technology of the water lubricated screw oil-free compressor.
Due to the low exhaust temperature of the water lubricated oil-free machine and the corrosion resistance of the stainless steel host, it is very suitable to compress flammable, explosive and corrosive gases. On the basis of the water lubricated oil-free machine, our company has successfully developed biogas compressor, coal seam gas compressor, and special gas compressor for nitrogen, carbon dioxide, oxygen, formaldehyde, hydrogen and other processes. It also fills the international gap that there is no CHINAMFG for process gas compressor.
With quality as the basic requirement and energy conservation and environmental protection as the guiding ideology, Simeon will further develop special compressors with high-tech content. After years of development, the Simeon screw air compressor manufactured by Jieneng Company has been widely used in medicine, food, petrochemical, metallurgy, chemical industry, machinery, electronics, hydropower, national defense and other industries and fields, and its products are widely distributed all over the world and are welcomed by users.

Certifications

 

 

After-sales Service: Installation Guide
Warranty: 6 Years
Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China best High Lower Pressure Rotary Water Lubrication Laser Cutting Oilless Oil-Free Screw Scroll Piston Air Compressor for Dental Hospital Bus Truck Blowing Bottle   mini air compressorChina best High Lower Pressure Rotary Water Lubrication Laser Cutting Oilless Oil-Free Screw Scroll Piston Air Compressor for Dental Hospital Bus Truck Blowing Bottle   mini air compressor
editor by CX 2023-10-09

China Hot selling Economical Mixed Cooling High Pressure Electric Air Compressor Hot Sale best air compressor

Product Description

High Pressure Electric/Diesel Air Booster/Air Compressor

Introductions:

Our products have complete varieties and specifications. From the compressor type, it is divided into mobile type, fixed type, vehicle-mounted type, skid-mounted type and so on. Compressed media include air, natural gas, liquefied petroleum gas, hydrogen, recycled gas, nitrogen, ammonia, propylene, biogas, coalbed methane, carbon dioxide, etc. From the cylinder lubrication method, it is divided into oil lubrication and oil-free lubrication. From the compression type, it is divided into reciprocating piston type and screw type. Products are widely used in metallurgical machinery manufacturing, urban construction, steel, national defense, coal, mining, geology, natural gas, petroleum, petrochemical, chemical, electric power, textile, biology, medicine, glass and other industries.
 

Main features:

1. The compressor is manufactured by air-cooling and water-cooling technology, with high reliability and long service life.
2. The compressor unit has a high degree of automation. The unit operation is controlled by a programmable controller PLC and is equipped with multiple protections.
3. Automatic shutdown protection, unloading restart, automatic drainage, and alarm for insufficient oil.
 

Flow rate ≤50 Nm³/min
Pressure ≤40 MPa
Medium air, nitrogen, carbon dioxide, natural gas
Control  PLC automatic control
Drive mode  electric motor, diesel engine
Cooling method air cooling, water cooling, mixed cooling
Installation method mobile type, fixed type, vehicle-mounted type, skid-mounted type

Main Technical Parameters:
 

NO.  Model  Rotating Speed
(r/min) 
Intake Pressure
(Mpa) 
Exhaust Pressure
(Mpa)
Exhaust Volume
(Nm³/min)
Dimension (L*W*H)mm Drive Power/Shaft Power(KW) Weight (T) Remark
1 SF-10/150 1330 Atmospheric Pressure 15 10 5500*2000*2300 227/139 6 Stationary Diesel Engine
2 SF-10/150 1330 15 10 7500*2300*2300 227/139 8 Container Skid Mounted Diesel Engine
3 SF-10/250 1330 25 10 5500*2000*2300 227/173 6 Stationary Diesel Engine
4 SF-10/250 1330 25 10 7500*2300*2300 227/173 8 Container Skid Mounted Diesel Engine
5 SF-10/250 1330 25 10 15710*2496*3900 227/173 21.98 Vehicular
6 WF-10/60 1000 6 10 6000*2200*2200 135/110 6 Container Skid Mounted Diesel Engine
7 W-10/350 980 35 10 15710*2496*3900 303/187 21.98 Vehicular
8 WF-0.9/3-120 980 0.3 12 0.9 5100*2000*2350 75/50 5.4 Container Skid Mounted Diesel Engine
9 SF-1.2/24-150 1200 2.4 15 1.2 7500*2300*2415 303/195 8.6 Container Skid Mounted Diesel Engine
10 W-0.86/17-350 1000 1.7 35 0.86 8500*2500*2300 277/151 12 Container Skid Mounted Diesel Engine
11 W-1.25/11-350 980 1.1 35 1.25 8000*2500*2500 185/145.35 15 Container Skidding Motor
12 LG.V-25/150 Screw 2279 Piston 800 Atmospheric Pressure 15 25 7000*2420*2300 355 16 Container Skidding Motor

 

 Model  Flow Pressure  Stages Cooling Type Rotating Speed  Power
m³/min Mpa r/min
SVF-15/100 15 10 1+2 Air Cooling 1150 Diesel series
SVF-18/100 18 10 1+2 1150
SVF-20/120 20 12 1+2 1150
LGW-15/100 15 10 1+2 1150
LGW-15/150 15 15 1+3 1150
LGW-15/200 15 20 1+3 1150
LGW-20/100 20 10 1+2 1150
LGW-20/150 20 15 1+2 1150
LGS-24/150 24 15 1+2 1150
LGS-30/150 30 15 1+2 1150
LGW-25/150 25 15 1+2 Water cooling 980 Electric tandem
LGV-25/250 25 25 1+3 740 Diesel series
LGW-12/275 12 27.5 1+3 980 Electric tandem
LGV-15/85 15 8.5 1+2 980
LGV-15/250 15 25 1+3 Air Cooling 740
LGV-15/350 15 35 1+4 Water cooling 740
LGV-15/400 15 40 1+4 740
LGV-12.5/400 12.5 40 1+4 740
LGV-15/100 15 10 1+2 740

Application Industry:

1. Suitable for oilfield pressure test, line sweeping, gas lift, well drilling and other projects.
2. Used in air tightness testing, air tightness inspection, pressure test, strength inspection, air tightness verification and other fields of various high-pressure vessels or pressure vessels such as gas cylinders, steel cylinders, valves, pipelines, pressure meters, high-pressure boilers, etc. .
3. On-board pressure testing, pressurization, pipeline pressure testing, line sweeping, gas lift and other projects in oil exploration.
4. Sand blasting and rust removal, parts dust removal, high pressure phosphorus removal, anti-corrosion engineering, well drilling operations, mountain quarrying.
5. For hydropower station turbine control and high-voltage power grid air short-circuit device for arc extinguishing.
6. Provide air source for large and medium-sized bottle blowing machines.

Principle: Reciprocating Compressor
Configuration: Portable
Control: PLC Automatic Control
Installation Method: Trailer-Mounted Mobile, Container Skid-Mounted, Fi
Cooling Method: Air Cooling, Water Cooling, Mixed Cooling
Pressure: 0.1MPa-40MPa

air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

How do you choose the right air compressor for woodworking?

Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:

1. Required Air Volume (CFM):

Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.

2. Tank Size:

Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.

3. Maximum Pressure (PSI):

Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.

4. Noise Level:

Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.

5. Portability:

Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.

6. Power Source:

Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.

7. Quality and Reliability:

Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.

8. Budget:

Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.

By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

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editor by CX 2023-10-08