Product Description
Product Description
The equipment does not need to add lubricating oil, and the discharged gas does not contain oil and oil vapor, so it can be protected from pollution, eliminating the need for complex filtration and purification systems, saving equipment costs and maintenance costs, and has significant features such as safety, reliability, and easy operation.
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Product Name |
Oil-Free Oxygen Booster compressor |
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Cooling Method |
Air-cooled or water-cooled |
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Range Of Rotation |
300-600r/min |
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Power Range |
<55KW |
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Flow Range |
Support Customization |
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Inspiratory Pressure Range |
0-0.6Mpa |
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Exhaust pressure range |
≤25.0Mpa |
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Compression stage |
3-4Class |
Working Principle
A booster air compressor or compressed air pressure amplifier operates on the simple principle that within a closed system (non-vacuum), the pressure increases as volume decreases. An air booster compression system comprises a receiver tank, pipework,and discharge tank.The receiver tank has an inlet that receives compressed process air coming from a primary feed and channels it through several compression stages to further increase the pressure. Additionally, the receiver tank serves as a limited storage capacity for when the system is not actively delivering compressed air.After going through a series of compression stages, pressurized air flows through the piping into the discharge tank which contains an outlet that supplies the gas to the site.
Application Field
Company Profile
HangZhou Azbel Technology Co., Ltd. is located in HangZhou, China. The company adopts a separate operation of factories and offices. Our factory is located in Xihu (West Lake) Dis. County, HangZhou City, with the most professional technology and our office is located in CHINAMFG Gongwang Building in HangZhou HangZhou which have a state-of-the-art team. It has a fully automatic casting production workshop with an annual casting of more than 3,000 tons of stainless steel. There are more than 20 engineering and technical personnel, including 8 senior engineers. The company integrates control, casting, research and development, production, and sales.Its products are widely used in petrochemical, electric power, paper-making, metallurgy, energy and other industries. With advanced and prudent design concepts, sophisticated process equipment and complete testing and testing equipment, the company has a high-quality workforce to ensure high product quality and excellent service, and has won unanimous praise and trust from users over the years.
Advantages
* Low production cost
* Low working pressure and safely.
* Good flexibility. The purity and output for oxygen can be easily adjusted.
* Simple Process And Less Equipment,High Automation And Operation Convenience
* Quick Starting And Easy Stopping, The system can provide product gas in 30 minutes after starting and also can be operated
Packaging & Shipping
The equipments will wrapped by the pearl wool and crate,the full sets will download in the container.
FAQ
Q.What are the steps of cryogenic air separation?
A.Cryogenic separation of air into its constituent gases involves various processes. Combination of these processes are needed in a cryogenic air separation plant, of which the fundamental ones are (i) air compression, (ii) air purification, (iii) heat exchanging, (iv) distillation, and (v) product compression
Q;What is cryogenic distillation for air separation unit?
A:Cryogenic air separation processes are routinely used in medium to large scale plants to produce nitrogen, oxygen, and argon as gases and/ or liquid products. Cryogenic air separation is the preferred technology for producing very high purity oxygen and nitrogen.
Q:How much energy does a cryogenic air separation unit use?
A:Designed for production of liquid oxygen, nitrogen and argon under pressure up to 0.3 MPa, with total capacity of 500 up to 6000kg/h. Specific power consumption is 1.5 kWt*h/kg (for small units) up to 0.8 kWt*h/kg.
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| Usage: | Hydrogen, Nitrogen, Oxygen, Ozone |
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| Purpose: | Air Compressor |
| Parts: | PLC, Pressure Vessel, Other, Engine, Gear, Motor, |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Noise Level of Gas Air Compressors?
The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:
1. Compressor Design:
The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.
2. Engine Type:
The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.
3. Operating Conditions:
The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.
4. Noise-Reducing Features:
Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.
5. Manufacturer Specifications:
Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.
6. Distance and Location:
The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.
It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.
Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.
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Can Gas Air Compressors Be Used for Pneumatic Tools?
Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:
1. Versatile Power Source:
Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.
2. High Power Output:
Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.
3. Mobility and Portability:
Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.
4. Continuous Operation:
Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.
5. Suitable for High-Demand Applications:
Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.
6. Flexibility in Compressor Size:
Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.
7. Reduced Dependency on Electrical Infrastructure:
Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.
It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.
In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.
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Are There Different Types of Gas Air Compressors Available?
Yes, there are different types of gas air compressors available, each designed to suit specific applications and requirements. These different types vary in terms of design, power source, configuration, and intended use. Here’s a detailed explanation of the various types of gas air compressors:
1. Reciprocating Gas Air Compressors:
Reciprocating gas air compressors, also known as piston compressors, use a reciprocating motion of one or more pistons to compress the air. These compressors are commonly used for small to medium-scale applications and are available in both single-stage and two-stage configurations. Single-stage compressors compress the air in a single stroke, while two-stage compressors use an additional cylinder for further compression, resulting in higher pressures.
2. Rotary Screw Gas Air Compressors:
Rotary screw gas air compressors utilize two interlocking helical screws to compress the air. These compressors are known for their continuous and efficient operation, making them suitable for demanding industrial applications. They are often used in industries such as manufacturing, construction, and automotive where a constant supply of compressed air is required.
3. Rotary Vane Gas Air Compressors:
Rotary vane gas air compressors use a rotor with sliding vanes to compress the air. As the rotor rotates, the vanes slide in and out, creating compression chambers that compress the air. These compressors are compact, reliable, and often used for smaller-scale applications or in situations where space is limited.
4. Centrifugal Gas Air Compressors:
Centrifugal gas air compressors operate by accelerating the air using a high-speed impeller. The accelerated air is then redirected into a diffuser, which converts the velocity energy into pressure energy. These compressors are commonly used for large-scale applications requiring high volumes of compressed air, such as in power plants, refineries, or chemical processing industries.
5. Oil-Free Gas Air Compressors:
Oil-free gas air compressors are designed to provide clean, oil-free compressed air. They feature special sealing mechanisms and materials to prevent oil contamination in the compressed air. These compressors are commonly used in industries where oil-free air is essential, such as food and beverage processing, pharmaceuticals, electronics manufacturing, and painting applications.
6. Portable Gas Air Compressors:
Portable gas air compressors are specifically designed for mobility and ease of transportation. These compressors often feature wheels, handles, or trailers for convenient movement. They are commonly used in construction sites, remote job locations, outdoor events, or other situations where compressed air is needed at different locations.
7. High-Pressure Gas Air Compressors:
High-pressure gas air compressors are designed to generate compressed air at elevated pressures. These compressors are used in applications that require air pressure higher than the standard range, such as in diving operations, breathing air systems, or specialized industrial processes.
8. Biogas Air Compressors:
Biogas air compressors are specifically designed to compress biogas, which is generated from the decomposition of organic matter. These compressors are used in biogas production facilities, landfills, wastewater treatment plants, or agricultural operations where biogas is produced and utilized as an energy source.
These are just a few examples of the different types of gas air compressors available. Each type has its own advantages and is suitable for specific applications based on factors such as required airflow, pressure, mobility, oil-free operation, and environmental considerations. It’s important to choose the appropriate type of gas air compressor based on the specific needs of the application to ensure optimal performance and efficiency.
editor by CX 2024-03-26
China Custom Motor Powder 18.5-355kw Displacement Reciprocating Diaphragm Membrane Silane Gas Booster Compressor arb air compressor
Product Description
Company Profile
ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of compressor equipment solutions.
Product Parameters
Basic information:Piston compressor model parameters
| Piston compressor model parameters | |||||||||
| Piston force | 800 | 500 | 320 | 250 | 160 | 100 | 65 | 45 | 30 |
| Types of compressed gas | Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc. | ||||||||
| discharge pressureMPa(G) | <=25 | <=30 | |||||||
| Compression levels | 1-4levels | 2-6levels | 1-3levels | ||||||
| Number of columns | 2–4 | 2–6 | 1–4 | ||||||
| Layout form | M/D | M/D | M/D | M/D | M/D | M/D/P | M/D/P | M/D/P | L/P |
| route(mm) | 280-360 | 240-320 | 180-240 | 200 | |||||
| Rotating speed(rpm) | 300-375 | 333-450 | 375-585 | 420-485 | |||||
| Maximum motor power(KW) | 5600 | 3600 | 3300 | 2700 | 1250 | 800 | 560 | 250 | 75 |
| skid mounted | non-skid mounted | skid mounted/non -skid mounted | |||||||
| Digital Analog Computing | yes | ||||||||
| systolic algorithm | yes | ||||||||
| test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | According to the quality standard, carry out no-load mechanical operation test | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Product Description
Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
In the chemical industry, piston compressors are used for a variety of functions, including:
Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html product-list-1.html
Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.
Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.
Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.
Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications
When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:
Type of gas or air being compressed – Different types of gases and air require different types of compression.
Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.
Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.
Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.
Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.
Detailed Photos
After Sales Service
In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
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| After-sales Service: | 1 Year |
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| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
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How Do Gas Air Compressors Contribute to Energy Savings?
Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:
1. Efficient Power Source:
Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.
2. Reduced Electricity Consumption:
Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.
3. Demand-Sensitive Operation:
Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.
4. Energy Recovery:
Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.
5. Proper Sizing and System Design:
Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.
6. Regular Maintenance:
Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.
7. System Optimization:
For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.
In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.
What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2024-03-06
China wholesaler 250bar (25MPa) Reciprocating Piston Natural Gas Booster Compressor for CNG Filling Station best air compressor
Product Description
Company Profile
The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.
Product Description
The company currently has 10 series of leading products and hundreds of specifications. Its volumetric flow rate: 0.05~200m3/min. Pressure range: low pressure type 0~1.6MPa, medium pressure
Type 1.6~8.0MPa, high pressure type 8.0~50.0MPa. Lubrication methods are divided into 3 types: oil, oil-free and completely oil-free. The structural types include Z, W, V, D, M and H types. There are 3 cooling methods: air cooling, water cooling, and mixed cooling. In addition to providing users with customized products, we can also carry out personalized design and manufacturing according to user needs.
CNG STHangZhouRD STATION COMPRESSOR
CNG standard stations are built where natural gas pipelines pass through.
Gas is taken directly from the natural gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, and
Filtration, dehydration and other processes enter the compressor unit, and then compress, cool and purify
Then the pressure is increased to 25Mpa, and finally the high-pressure trailer is supplied to the high-pressure trailer through the air filling column.
Fill up the gas, and also fill up the car through the gas vending machine. Our company can provide overall
Solutions and turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low-pressure dehydration device, piston compressor, sequence control panel, gas storage bottle group, adding
Gas machines, gas filling columns, CNG trailers, gas alarm devices and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
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| 1 | W-5.6/0.5-250 | 0.05 | 500 | 160 | WATER COOLING | 9 | 5000×2300×2200 | |||||
| 2 | W-3.6/1-250 | 0.1 | 435 | 110 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 3 | W-4.75/1-250 | 0.1 | 570 | 132 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 4 | W-7.5/1-250 | 0.1 | 900 | 270 | WATER/MIX COOLING | 17 | 8500×2260×2200 | |||||
| 5 | W-4.5/1.4-250 | 0.14 | 650 | 160 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 6 | W-4.7/2-250 | 0.2 | 850 | 185 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 7 | WF-3.6/(1.5~2.5)-250 0.15~0.25 | 0.15~0.25 | 540~750 | 160 | AIR COOLING | 14 | 6200×2190×2080 | |||||
| 8 | W-3.6/(1.5~3)-250 | 0.15~0.3 | 540~860 | 185 | WATER/MIX COOLING | 7 | 4000×2270×2150 | |||||
| 9 | V-3.2/(3-5)-250 | 0.3~0.5 | 760-1150 | 220 | AIR COOLING | 14 | 6300×2525×2500 | |||||
| 10 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | WATER/MIX COOLING | 14 | 6300×2500×2500 | |||||
| 11 | W-1.5/8-250 | 0.8 | 810 | 132 | WATER/MIX COOLING | 8 | 4000×2300×2000 | |||||
| 12 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | |||||
| 13 | D-5/(2~4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 14 | D-4.2/(3~6)-250 | 0.3~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 15 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 16 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/AIR/MIX COOLING | 20 | 5000×3500×2500 | |||||
| 17 | VF-0.76/(7~13)-250 | 0.7~1.3 | 365~640 | 100 | WATER/AIR/MIX COOLING | 8 | 6000×2200×2230 | |||||
CNG MOTHER STATION COMPRESSOR
The CNG mother station is built in a place where natural gas pipelines pass through.
Take the gas directly from the gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, filtration,
Dehydration and other processes enter the compressor unit, and then are compressed, cooled and purified to make it
The pressure is increased to 25Mpa, and finally the high-pressure trailer is filled with air through the air filling column.
Sometimes, cars can also be refueled through gas vending machines. Our company provides turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low pressure desulfurization tower
Water device, piston compressor, sequence control panel, gas storage bottle group, gas filling
machine, gas filling column, CNG trailer, gas alarm device and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
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| 1 | D-5/(2-4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 2 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | AIR COOLING | 14 | 6300×2500×2500 | ||||
| 3 | D-4.2/(3-6)-250 | 03~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 4 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 5 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/MIX COOLING | 20 | 5000×3500×2500 | ||||
| 6 | VF-0.76/(7~13)-250 | 0.7~0.3 | 365~640 | 100 | MIX COOLING | 8 | 6000×2200×2230 | ||||
| 7 | D-2.8/(8-12)-250 | 0.8~1.2 | 1350-2150 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 8 | V-2/(9-14)-250 | 0.9~1.4 | 1200-1800 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2300 | ||||
| 9 | VFD-2/14-210 | 1.4 | 1800 | 280 | AIR COOLING | 15 | 10000×4000×3000 | ||||
| 10 | D-2.5/(12-14)-250 | 1.2~1.4 | 1950-2250 | 18 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 11 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | ||||
| 12 | D-2.8/(10~16)-250 | 1.0~1.6 | 1800-2850 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 13 | V-1.43/(16~20)-250 | 1.6~2.0 | 1460~1800 | 220 | WATER/AIR/MIX COOLING | 11 | 6000×2500×2250 | ||||
| 14 | D-2.4/(16-20)-250 | 1.6~2.0 | 2450-3000 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 15 | D-2.4/(16-23)-210 | 1.6~2.3 | 2450-3450 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 16 | V-1.8/(18-23)-210 | 1.8~2.3 | 2000-2590 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2200 | ||||
| 17 | D-1.45/(20-35)-250 | 2.0~3.5 | 1830-3100 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 18 | V-0.8/(19~35)-250 | 1.9~3.5 | 960~1720 | 160 | WATER/AIR/MIX COOLING | 13 | 6500×2525×2200 | ||||
| 19 | VF-1/(25~40)-250 | 2.5~4.0 | 1560~2700 | 220 | AIR COOLING | 13.5 | 4250×2525×2100 | ||||
| 20 | D-1.45/(40~60)-250 | 4.0~6.0 | 3600~5300 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 21 | D-1.3/(50-70)-250 | 5.0~7.0 | 3970~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 22 | D-1.3/(60-70)-250 | 6.0~7.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 23 | D-1.2/(40-80)-250 | 4.0~8.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 24 | D-3.5/(7-10)-250 | 0.7~1 | 1680~2240 | 550 | AIR COOLING | 28 | 6600×4300×2500 | ||||
CNG SUBSTATION COMPRESSOR
CNG substations are built in places where no natural gas pipelines pass through.
The CNG trailer transfers the gas from the mother station to the station and unloads the gas through the gas unloading column.
Gas machines refill cars.
Equipment composition: gas unloading column, sub-station compressor, sequence control panel, storage
Gas cylinder sets, gas dispensers, gas alarm devices, CNG trailers and other equipment.
Covered area: about 1000~1500m²
Way of working:
After natural balance, the direct intake air is compressed and supercharged, and the average working capacity is
More than 1000 square meters
Compressor exhaust volume changes range as trailer pressure drops:
1800-400Nm²/h
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
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| 1 | VF-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 5.5 | 5538×2134×1680 | ||||
| 2 | VFD-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 3 | DFD-0.32/(30-200)-250 | 3~20 | 1500 | 75 | AIR | 8.5 | 4400×2610×2591 | ||||
| 4 | VFD-0.32/(20~200)-250 | 2~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 5 | VF-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 5.5 | 5538×2350×2000 | ||||
| 6 | VFD-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 9.5 | 5538×2350×2438 | ||||
| 7 | ZFD-0.1/(30~200)-250 | 3~20 | 650 | 37 | AIR | 8.5 | 7000×2700×2700 | ||||
| 8 | ZFD-0.24/(30-200)-250 | 3~20 | 1400 | 37×2 | AIR | 8.5 | 7000×2700×2700 | ||||
| 9 | KR-1500/(20-200)-250 | 2~20 | 1500 | 30×2 | AIR | 10 | 5500×2500×2950 | ||||
| 10 | KR-2000/(20-200)-250 | 2~20 | 2000 | 37×2 | AIR | 10 | 5500×2500×2950 | ||||
| 11 | DFD-3[0.28]/(2-4)[25-200]-250 | 0.2~0.4
2.5~20 |
540-900 (STANARD STATION AND SUBSTATION) 1300 |
160
75 |
AIR | 12.5 | 4050×3450×2100 | ||||
Detailed Photos
After Sales Service
In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
Packaging & Shipping
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| After-sales Service: | 12 Month |
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| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
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Can Gas Air Compressors Be Used for Sandblasting?
Yes, gas air compressors can be used for sandblasting. Sandblasting is a process that involves propelling abrasive materials, such as sand or grit, at high speeds to clean, etch, or prepare surfaces. Here’s a detailed explanation:
1. Compressed Air Requirement:
Sandblasting requires a reliable source of compressed air to propel the abrasive material. Gas air compressors, particularly those powered by gasoline or diesel engines, can provide the necessary compressed air for sandblasting operations. The compressors supply a continuous flow of compressed air at the required pressure to propel the abrasive material through the sandblasting equipment.
2. Portable and Versatile:
Gas air compressors are often portable and can be easily transported to different job sites, making them suitable for sandblasting applications in various locations. The portability of gas air compressors allows flexibility and convenience, especially when sandblasting needs to be performed on large structures, such as buildings, tanks, or bridges.
3. Pressure and Volume:
When selecting a gas air compressor for sandblasting, it is essential to consider the required pressure and volume of compressed air. Sandblasting typically requires higher pressures to effectively propel the abrasive material and achieve the desired surface treatment. Gas air compressors can provide higher pressure outputs compared to electric compressors, making them well-suited for sandblasting applications.
4. Compressor Size and Capacity:
The size and capacity of the gas air compressor should be chosen based on the specific requirements of the sandblasting project. Factors to consider include the size of the sandblasting equipment, the length of the air hose, and the desired duration of continuous operation. Selecting a gas air compressor with an appropriate tank size and airflow capacity ensures a consistent supply of compressed air during sandblasting.
5. Maintenance Considerations:
Regular maintenance is crucial for gas air compressors used in sandblasting applications. The abrasive nature of the sand or grit used in sandblasting can introduce particles into the compressor system, potentially causing wear or clogging. Regular inspection, cleaning, and maintenance of the compressor, including filters, valves, and hoses, help prevent damage and ensure optimal performance.
6. Safety Precautions:
When using gas air compressors for sandblasting, it is essential to follow appropriate safety precautions. Sandblasting generates airborne particles and dust, which can be hazardous if inhaled. Ensure proper ventilation, wear appropriate personal protective equipment (PPE), such as respiratory masks, goggles, and protective clothing, and follow recommended safety guidelines to protect the operator and others in the vicinity.
In summary, gas air compressors can be effectively used for sandblasting applications. They provide the necessary compressed air to propel abrasive materials, offer portability and versatility, and can deliver the required pressure and volume for efficient sandblasting operations. Proper compressor selection, maintenance, and adherence to safety precautions contribute to successful and safe sandblasting processes.
How Do You Choose the Right Size Gas Air Compressor for Your Needs?
Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:
1. Required Airflow:
Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.
2. Operating Pressure:
Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.
3. Duty Cycle:
Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.
4. Tank Size:
The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.
5. Power Source:
Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.
6. Portability:
Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.
7. Noise Level:
If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.
8. Manufacturer Recommendations:
Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.
By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.
editor by CX 2024-02-25
China Custom CHINAMFG Hot Sale Oxygen Booster Compressor Recognized by Customers air compressor for sale
Product Description
NUZHUO Hot Sale Oxygen Booster Compressor Recognized by Customers
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Product Name |
Oil Free Gas Compressor |
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Power Range |
<55KW |
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Model No. |
GWX- 5/10/20/40/60/80/CUSTOMIZED |
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Cooling Method |
Air-cooled or Water-cooled |
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Speed Range |
300-600r/min |
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Compression Stages |
Level 3-4 |
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Exhaust Pressure Range |
≤25.0Mpa |
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Inspiratory Pressure Range |
0-0.6Mpa |
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Technical features
The equipment does not need to add lubricating oil, and the exhaust gas does not contain oil and oil vapor, so it can
be protected from pollution, eliminating the need for complex filtration and purification systems, saving equipment
costs and maintenance costs, and has significant features such as safety, reliability, and easy operation.
Technical features
Details Images
FAQ
Q1: Are you a trading company or manufacturer?
A:We are a manufacturer.
Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
Q3: How long is your delivery time?
A: Depending on what type of machine you are purchased, normally 5 to 10 working days.
Q4: What is your product quality assurance policy? A:We offer a warranty period of 1 year, free lifetime technology support.
Q5: Do you offer OEM/ODM service?
A: Yes.
Q6: Does your product used or new? RTS product or customized product?
A:Our machine is new unit, and following your specific require to design and make it.
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| After-sales Service: | Support |
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| Warranty: | 1year |
| Lubrication Style: | Oil-less |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
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What Is the Impact of Altitude on Gas Air Compressor Performance?
Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:
1. Decreased Air Density:
As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.
2. Reduced Compressor Output:
The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.
3. Increased Compressor Workload:
At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.
4. Engine Power Loss:
If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.
5. Considerations for Proper Sizing:
When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.
6. Maintenance and Adjustments:
Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.
In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.
What Are the Advantages of Using a Gas Air Compressor Over an Electric One?
Using a gas air compressor offers several advantages over an electric air compressor. Gas-powered compressors provide unique benefits in terms of mobility, versatility, power, and convenience. Here’s a detailed explanation of the advantages of using a gas air compressor:
1. Portability and Mobility:
Gas air compressors are typically more portable and mobile compared to electric compressors. They often feature handles, wheels, or trailers, allowing for easy transportation to different locations. This portability is especially advantageous in situations where compressed air is needed at remote job sites, outdoor events, or areas without access to electricity. Gas air compressors can be easily moved and positioned where they are required.
2. Independence from Electricity:
One of the primary advantages of gas air compressors is their independence from electricity. They are powered by gas engines, which means they do not rely on a direct connection to the electrical grid. This makes them suitable for use in areas where electrical power is limited, unreliable, or unavailable. Gas air compressors offer a reliable source of compressed air even in remote locations or during power outages.
3. Versatility in Fuel Options:
Gas air compressors provide versatility in terms of fuel options. They can be powered by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This flexibility allows users to choose the most readily available or cost-effective fuel source based on their specific requirements. It also makes gas compressors adaptable to different environments and fuel availability in various regions.
4. Higher Power Output:
Gas air compressors typically offer higher power output compared to electric compressors. Gas engines can generate more horsepower, allowing gas compressors to deliver greater air pressure and volume. This higher power output is beneficial when operating pneumatic tools or equipment that require a significant amount of compressed air, such as jackhammers, sandblasters, or heavy-duty impact wrenches.
5. Continuous Operation:
Gas air compressors can provide continuous operation without the need for frequent breaks or cooldown periods. Electric compressors may overheat with prolonged use, requiring intermittent rest periods to cool down. Gas compressors, on the other hand, can operate continuously for longer durations without the risk of overheating. This continuous operation capability is particularly advantageous in demanding applications or situations that require extended periods of compressed air usage.
6. Quick Startup and Response:
Gas air compressors offer quick startup and response times. They can be started instantly by simply pulling a cord or pressing a button, whereas electric compressors may require time to power up and reach optimal operating conditions. Gas compressors provide immediate access to compressed air, allowing for efficient and prompt task completion.
7. Durability and Resistance to Voltage Fluctuations:
Gas air compressors are generally more durable and resistant to voltage fluctuations compared to electric compressors. Electric compressors can be affected by voltage drops or surges, which may impact their performance or cause damage. Gas compressors, however, are less susceptible to voltage-related issues, making them reliable in environments where voltage fluctuations are common.
8. Lower Energy Costs:
Gas air compressors can offer lower energy costs compared to electric compressors, depending on the price of the fuel being used. Gasoline or diesel fuel, for example, may be more cost-effective than electricity in certain regions or applications. This cost advantage can result in significant savings over time, especially for high-demand compressed air operations.
Overall, the advantages of using a gas air compressor over an electric one include portability, independence from electricity, fuel versatility, higher power output, continuous operation capability, quick startup and response times, durability, resistance to voltage fluctuations, and potentially lower energy costs. These advantages make gas air compressors a preferred choice in various industries, remote locations, and applications where mobility, power, and reliability are crucial.
editor by CX 2024-02-24
China Custom Motor Power 75-5600kw Piston Displacement Reciprocating Diaphragm Tetrafluoroethylene Gas Booster Compressor air compressor oil
Product Description
Company Profile
ZheZheJiang nshine Industrial Technology Co., Ltd., as a professional overseas sales team and sales service team, is committed to providing customers with piston compressor and diaphragm compressor solutions. The company adheres to the concept of one-stop service and provides customers with a complete set of air compressor equipment solutions.
Product Description
Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.
Product Description:
Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.
Diaphragm compressor :according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)and especially fit for all kinds of toxic radioactive corrosive compressor
In the chemical industry, piston compressors are used for a variety of functions, including:
Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html product-list-1.html
Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.
Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.
Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.
Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications
When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:
Type of gas or air being compressed – Different types of gases and air require different types of compression.
Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.
Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.
Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.
Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.
Piston compressor model:
1. Single-stage piston compressor
Single-stage piston compressor is the simplest compressor, mainly composed of cylinder, piston, crankshaft, connecting rod, valve and other components. It has the advantages of simple structure, easy maintenance and low price, so it is widely used in low-pressure air compression, nitrogen and oxygen production and other occasions. Parameters such as air output volume, air outlet pressure, and rotational speed need to be considered when selecting models.
Common models include: W-1.8/5, W-3.6/5, W-4/5, W-6/5, etc.
2. Two-stage piston compressor
A two-stage piston compressor consists of 2 compressors. The first-stage compressor compresses the gas to a higher intermediate pressure, and then is cooled by the cooler and sent to the second-stage compressor to compress it again to the final pressure. Compared with single-stage piston compressors, two-stage piston compressors have higher outlet pressure, higher efficiency, and wider application range.
Common models include: W-1/3-2/3, W-2.5/5-2.5/5, W-3/6-3.6/6, etc.
3. High-pressure piston compressor
High-pressure piston compressors are mainly used to compress high-pressure gases, such as natural gas, hydrogen, helium, etc. It has a complex structure and needs to be equipped with auxiliary equipment such as gas coolers, gas inlet filters, pressure controllers, etc. It also has the advantages of high outlet pressure, low energy consumption, and smooth operation.
Common models include: W-3/20, W-6/30, W-9/30, etc.
Introduction to the meaning of the model number of diaphragm compressor:
For example: 1G3V-300/4-15 AND GV3-310/22-62
1G3V-300/4-15 each represents as follows:
“1” means double first-class product;
“G” indicates diaphragm compressor;
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V” means V-shaped structure.
“3V” means there are main and auxiliary connecting rods, and the crankcase is split.
“300” indicates the amount of gas the compressor handles per hour under standard conditions;
“4” means the inlet pressure is 4kg/cm2 (ie 0.4MPa);
“15” means the exhaust pressure is 15kg/cm2 (ie 1.5MPa).
GV3-310/22-62 each represents as follows:
“G” indicates diaphragm compressor;
“V” means V-shaped structure.
“3” indicates the 3rd series of the product manufacturer’s diaphragm compressor series, and does not indicate piston force; the larger the number, the greater the piston force.
“V3” is another series, indicating a side-by-side structure of connecting rods and a one-piece crankcase.
Basic information:Piston compressor model parameters:
| Piston compressor model parameters | |||||||||
| Piston force | 800 | 500 | 320 | 250 | 160 | 100 | 65 | 45 | 30 |
| Types of compressed gas | Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc. | ||||||||
| discharge pressureMPa(G) | <=25 | <=30 | |||||||
| Compression levels | 1-4levels | 2-6levels | 1-3levels | ||||||
| Number of columns | 2–4 | 2–6 | 1–4 | ||||||
| Layout form/Type/Model | M/D | M/D | M/D | M/D | M/D | M/D/P | M/D/P | M/D/P | L/P |
| route(mm) | 280-360 | 240-320 | 180-240 | 200 | |||||
| Rotating speed(rpm) | 300-375 | 333-450 | 375-585 | 420-485 | |||||
| Maximum motor power(KW) | 5600 | 3600 | 3300 | 2700 | 1250 | 800 | 560 | 250 | 75 |
| skid mounted | non-skid mounted | skid mounted/non -skid mounted | |||||||
| Digital Analog Computing | yes | ||||||||
| systolic algorithm | yes | ||||||||
| test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | According to the quality standard, carry out no-load mechanical operation test | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Basic information:Diaphragm compressor model parameters
| Piston force | 250 | 160 | 110 | 80 | 60 | 45 | 35 | 45 | 10 |
| Types of compressed gas | Hydrogen, nitrogen, oxygen, helium, xenon, hydrogen chloride, hydrogen sulfide, nitrogen trifluoride, silicon tetrafluoride, silane | ||||||||
| Discharge pressureMPa(G) | <=100 | ||||||||
| Compression levels | 1-3levels | ||||||||
| Layout form/Type/Model | M/D | D/L | D/L/Z | V/Z | L/Z | L/Z | |||
| Route(mm) | 210 | 210/1/0 | 180 | 180 | 150 | 130 | 130 | 105 | 70 |
| Rotating speed(rpm) | 260 | 360-420 | |||||||
| Maximum motor power(KW) | 355 | 250 | 200 | 160 | 110 | 55 | 30 | 22 | 18.5 |
| Skid mounted | skid mounted | ||||||||
| Digital Analog Computing | yes | ||||||||
| Systolic algorithm | According to demand | ||||||||
| Test | According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component | ||||||||
| Factory inspection | Carry out nitrogen or air full-load mechanical operation test according to quality requirements | ||||||||
| Customer acceptance | Actual working conditions, 72-hour assessment and acceptance | ||||||||
| Application | Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power | ||||||||
Basic information:hydrogen compressor model parameters
| Hydrogen gas production compressor | |||||
| parameter industry | hydrogen from natural gas | Hydrogen from coke oven gas | Chemical tail gas recovery | Fluorine alkali tail gas recovery | other |
| Suction pressure MPa(G) | 0-0.5 | 0-0.2 | 0-1.0 | 0-0.1 | |
| Discharge pressureMPa(G) | 1.0-3.0 | 0.8-2.3 | 1.5-3.0 | 0.8-2.5 | |
| Capacity Nm3/min | 5-50 | 10-200 | 10-200 | 8-100 | |
| Compression levels | 1-3 | 1-4 | 1-6 | 1-5 | 1-6 |
| Motor power(KW) | 30-2000 | ||||
| Skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| Systolic algorithm | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
| Hydrogen filling compressor + hydrogen refueling station compressor | |||||
| parameter industry | 45Mpahydrogen refueling station | 90Mpa hydrogen refueling station | Hydrogen tank truck | Hydrogen flushed into the bottle | High pressure hydrogen delivery |
| Suction pressure MPa(G) | 3-20 | 10-30 | 0.8-3.0 | 0.1-30 | 0.8-3.0 |
| Discharge pressureMPa(G) | 45 | 90 | 20.0-22.20 | 15.0-20.0 | 5.2-20.0 |
| Capacity Nm3/min | 200-2000 | 100-1000 | 300-2000 | 10-800 | 100-1500 |
| Compression levels | 1-2 | 1-2 | 1-3 | 1-2 | 1-2 |
| Motor power(KW) | 30-200 | 30-185 | 75-315 | 3-160 | 22-200 |
| Skid mounted | skid mounted | ||||
| Digital Analog Computing | yes | ||||
| Finite Element Analysis | yes | ||||
| Service Guarantee | Professional service team, 7X24 hours all day service | ||||
Detailed Photos
After Sales Service
We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
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| After-sales Service: | 12 Month |
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| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do Gas Air Compressors Compare to Diesel Air Compressors?
When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:
1. Fuel Efficiency:
Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.
2. Power Output:
Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.
3. Cost:
In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.
4. Maintenance Requirements:
Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.
5. Environmental Impact:
When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.
6. Portability and Mobility:
Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.
It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.
In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.
What Are the Key Components of a Gas Air Compressor Control Panel?
A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:
1. Power Switch:
The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.
2. Pressure Gauges:
Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).
3. Control Knobs or Buttons:
Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.
4. Emergency Stop Button:
An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.
5. Motor Start/Stop Buttons:
Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.
6. Control Indicators:
Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.
7. Control Panel Display:
Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.
8. Start/Stop Control Circuit:
The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.
9. Safety and Protection Devices:
Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.
10. Control Panel Enclosure:
The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.
In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.
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How Does a Gas Air Compressor Work?
A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:
1. Gas Engine:
A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.
2. Compressor Pump:
The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.
3. Intake Stroke:
In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.
4. Compression Stroke:
During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.
5. Discharge Stroke:
Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.
6. Pressure Regulation:
Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.
7. Storage and Application:
The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.
Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.
editor by CX 2024-02-23
China Standard 30/40 Bar Booster Reciprocating Air Gas Piston Compressor for Industrial air compressor lowes
Product Description
Product Description
Detailed Photos
Product Parameters
| Model | KA 1030 |
| Capacity | 1.0m3/min |
| Power | 11Kw |
| Speed | 630r.p.m |
| Pressure | 3MPa |
| Weight | 450kg |
| Dimensions | 1500*800*1000mm |
Certifications
Packaging & Shipping
Company Profile
ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.
The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of “professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.
Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.
Each product of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.
FAQ
Q1. Is KINGAIR trading company or manufacturer ?
A: We are professional manufacturer of screw air compressor, more than 20 years experience.
Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15 working days after confirmed order.For the other non-standard requirements will be discussed case by case.
Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available arrange our engineers to help you training and installation.
Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include 380v/50hz/3p,400v/50hz/3p,415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required voltage.
Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE certificate, ISO certificate, etc.
Q6. Do you offer OEM service ?
A: Yes, both OEM & ODM service can be accepted.
Q7. Can KINGAIR machines be run in high temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries.Such as India, UAE,South Africa, Saudi Arabia, Iraq, Pakistan,etc.
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| After-sales Service: | Online Technology Support |
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| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 2115/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
Can Gas Air Compressors Be Used for Natural Gas Compression?
Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:
1. Different Compressed Gases:
Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.
2. Safety Considerations:
Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.
3. Equipment Compatibility:
Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.
4. Efficiency and Performance:
Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.
5. Regulatory Compliance:
Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.
6. Industry Standards and Practices:
The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.
In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.
Are There Different Types of Gas Air Compressors Available?
Yes, there are different types of gas air compressors available, each designed to suit specific applications and requirements. These different types vary in terms of design, power source, configuration, and intended use. Here’s a detailed explanation of the various types of gas air compressors:
1. Reciprocating Gas Air Compressors:
Reciprocating gas air compressors, also known as piston compressors, use a reciprocating motion of one or more pistons to compress the air. These compressors are commonly used for small to medium-scale applications and are available in both single-stage and two-stage configurations. Single-stage compressors compress the air in a single stroke, while two-stage compressors use an additional cylinder for further compression, resulting in higher pressures.
2. Rotary Screw Gas Air Compressors:
Rotary screw gas air compressors utilize two interlocking helical screws to compress the air. These compressors are known for their continuous and efficient operation, making them suitable for demanding industrial applications. They are often used in industries such as manufacturing, construction, and automotive where a constant supply of compressed air is required.
3. Rotary Vane Gas Air Compressors:
Rotary vane gas air compressors use a rotor with sliding vanes to compress the air. As the rotor rotates, the vanes slide in and out, creating compression chambers that compress the air. These compressors are compact, reliable, and often used for smaller-scale applications or in situations where space is limited.
4. Centrifugal Gas Air Compressors:
Centrifugal gas air compressors operate by accelerating the air using a high-speed impeller. The accelerated air is then redirected into a diffuser, which converts the velocity energy into pressure energy. These compressors are commonly used for large-scale applications requiring high volumes of compressed air, such as in power plants, refineries, or chemical processing industries.
5. Oil-Free Gas Air Compressors:
Oil-free gas air compressors are designed to provide clean, oil-free compressed air. They feature special sealing mechanisms and materials to prevent oil contamination in the compressed air. These compressors are commonly used in industries where oil-free air is essential, such as food and beverage processing, pharmaceuticals, electronics manufacturing, and painting applications.
6. Portable Gas Air Compressors:
Portable gas air compressors are specifically designed for mobility and ease of transportation. These compressors often feature wheels, handles, or trailers for convenient movement. They are commonly used in construction sites, remote job locations, outdoor events, or other situations where compressed air is needed at different locations.
7. High-Pressure Gas Air Compressors:
High-pressure gas air compressors are designed to generate compressed air at elevated pressures. These compressors are used in applications that require air pressure higher than the standard range, such as in diving operations, breathing air systems, or specialized industrial processes.
8. Biogas Air Compressors:
Biogas air compressors are specifically designed to compress biogas, which is generated from the decomposition of organic matter. These compressors are used in biogas production facilities, landfills, wastewater treatment plants, or agricultural operations where biogas is produced and utilized as an energy source.
These are just a few examples of the different types of gas air compressors available. Each type has its own advantages and is suitable for specific applications based on factors such as required airflow, pressure, mobility, oil-free operation, and environmental considerations. It’s important to choose the appropriate type of gas air compressor based on the specific needs of the application to ensure optimal performance and efficiency.
editor by CX 2024-01-31
China factory 60m3/H 5.5kw 300bar Oil Free Oxygen Booster Gas Compressor Industrial High Pressure Gas Air Compressor small air compressor
Product Description
60m3/h 5.5KW 300bar Oil Free oxygen booster gas compressor Industrial high pressure gas air compressor
Product Description
Product features
1.Touch display PLC control.
2.Remote control is optional.
3.Inlet and outlet pressure overload,temperature overheating,cooling water failure, circulation rolling alarm and stop.
4.Operation time display, maintenance cycle prompt.
5.With water tank and circulating pump without external pipeline, filling antifreeze at low temperature without obstruction.
| Compressed media | Nitrogen (must be dry and particle free) |
| Model | VWN-60-5-16 |
| Rated flow (standard state) | 60Nm3/h |
| Intake air temperature | ≤40 |
| Intake pressure | 0.5Mpa |
| Exhaust pressure | 1.6Mpa |
| Cylinder diameter * quantity | Φ90+φ65 |
| Engine speed | 470r/min |
| Cooling mode | Air cooling |
| Lubrication method | Fully oil-free lubrication |
| Compression series | 2 |
| Structural type | Angle type, V type |
| Motor power | 5.5kw |
| Transmission mode | Belt drive |
| Installation type | Basic type |
| Dual pressure controller | Intake 4-6 |
| Control mode | Completely oil-free lubrication, air cooling, reciprocating piston type |
| Size of inlet and outlet | RC1″ |
| Dimensions | 1250*500*900mm |
| Weight | 280kg |
Product Parameters
| Compressed media (General for oxygen and nitrogen) |
Model | Capacity (Nm3/h) |
Intake pressure (MPa) |
Exhaust pressure (MPa) |
Power (kW) |
Dimensions (mm) |
| Oxygen/Nitrogen | VW-0.33/5-25 | 20 | 0.5 | 2.5 | 4 | 1220*500*800 |
| Oxygen/Nitrogen | ZWN-3.6/4-8 | 3.6 | 0.4 | 0.8 | 0.75 | 750*500*650 |
| Oxygen/Nitrogen | VWN-10/5-25 | 10 | 0.5 | 2.5 | 4 | 1600*700*1500 |
| Oxygen/Nitrogen | VWN-60/5-16 | 60 | 0.5 | 1.6 | 5.5 | 1250*500*900 |
| Oxygen/Nitrogen | VWN-20/6-20 | 20 | 0.6 | 2.0 | 4 | 1250*600*900 |
| Oxygen/Nitrogen | VWN-20/5-25 | 20 | 0.5 | 2.5 | 4 | 1050*600*1000 |
| Oxygen/Nitrogen | VWN-40/7-25 | 40 | 0.7 | 2.5 | 4 | 1250*500*900 |
| Oxygen/Nitrogen | VWN-60/4-25 | 60 | 0.4 | 2.5 | 11 | 1250*700*900 |
| Oxygen/Nitrogen | WWN-80/4-25 | 80 | 0.4 | 2.5 | 11 | 1350*700*1200 |
| Oxygen/Nitrogen | VWN-80/7-25 | 80 | 0.7 | 2.5 | 7.5 | 1250*700*900 |
| Oxygen/Nitrogen | VWN-60/4-30 | 60 | 0.4 | 3.0 | 3 | 1250*500*900 |
| Oxygen/Nitrogen | VWN-50/4-30 | 50 | 0.4 | 3.0 | 7.5 | 1250*650*1000 |
| Oxygen/Nitrogen | VWN-80/5-30 | 80 | 0.5 | 3.0 | 11 | 1250*700*1000 |
| Oxygen/Nitrogen | VWN-30/5-35 | 30 | 0.5 | 3.5 | 5.5 | 1050*500*1000 |
| Oxygen/Nitrogen | VWN-50/5-35 | 50 | 0.5 | 3.5 | 7.5 | 1050*700*1000 |
| Oxygen/Nitrogen | VWN-40/5-40 | 40 | 0.5 | 4.0 | 7.5 | 1250*600*900 |
| Oxygen/Nitrogen | VWY-80/0.5-50 | 80 | 0.05 | 5.0 | 18.5 | 1250*700*900 |
| Oxygen/Nitrogen | VWND-55/5-8 | 55 | 0.5 | 0.8 | 4 | 1400*810*1300 |
| Oxygen/Nitrogen | VWN-60/5-10 | 60 | 0.5 | 1.0 | 4 | 1250*500*900 |
| Oxygen/Nitrogen | VWY-75/4-16 | 75 | 0.4 | 1.6 | 7.5 | 1050*500*1000 |
| Oxygen/Nitrogen | VWND-100/5-10 | 100 | 0.5 | 1.0 | 5.5 | 1400*930*1350 |
| Oxygen/Nitrogen | VWN-120/6-16 | 120 | 0.6 | 1.6 | 11 | 1250*700*1000 |
| Oxygen/Nitrogen | VWN-140/5-8 | 140 | 0.5 | 0.8 | 5.5 | 1250*600*900 |
| Oxygen/Nitrogen | WWND-150/4-10 | 150 | 0.4 | 1.0 | 11 | 1430*1030*1350 |
| Oxygen/Nitrogen | SWND-240/4-10 | 240 | 0.4 | 1.0 | 15 | 1500×1100×1620 |
| Oxygen/Nitrogen | VWY-120/5-10 | 120 | 0.5 | 1.0 | 7.5 | 1250*600*1000 |
| Oxygen/Nitrogen | SWY-150/4-16 | 150 | 0.4 | 1.6 | 15 | 1250*900*1480 |
| Oxygen/Nitrogen | WWN-100/4-25 | 100 | 0.4 | 2.5 | 15 | 1350*700*1200 |
| Oxygen/Nitrogen | WWN-120/6-30 | 120 | 0.6 | 3.0 | 15 | 1250*800*1200 |
| Oxygen/Nitrogen | WWN-120/6-45 | 120 | 0.6 | 4.5 | 18.5 | 1350*1100*1100 |
| Oxygen/Nitrogen | WWN-80/5-45 | 80 | 0.5 | 4.5 | 15 | 1350*700*1200 |
| Oxygen/Nitrogen | WWN-240/5-10 | 240 | 0.5 | 1.0 | 15 | 1350*800*1200 |
| Oxygen/Nitrogen | WWN-300/0.5-8-II | 300 | 0.05 | 0.8 | 22*2 | 2500*1200*800 |
| Oxygen/Nitrogen | WWNFB-900/4-8-II | 900 | 0.4 | 0.8 | 22*2 | 2600*1000*900 |
| Oxygen/Nitrogen | VWN-180/5-25-II | 180 | 0.5 | 2.5 | 11*2 | 1500*1350*1100 |
| Oxygen/Nitrogen | WWN-200/3-18-II | 200 | 0.3 | 1.8 | 11*2 | 1450*1350*1100 |
| Oxygen/Nitrogen | WWN-200/6-30-II | 200 | 0.6 | 3.0 | 11*2 | 1600*1600*1200 |
| Oxygen/Nitrogen | WWFB-430/4-9 | 430 | 0.4 | 0.9 | 22 | 1500*1000*800 |
Successful cases
FAQ
FAQ:
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
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| After-sales Service: | Online Support |
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| Warranty: | 24 Months |
| Lubrication Style: | Oil-free |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Noise Level of Gas Air Compressors?
The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:
1. Compressor Design:
The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.
2. Engine Type:
The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.
3. Operating Conditions:
The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.
4. Noise-Reducing Features:
Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.
5. Manufacturer Specifications:
Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.
6. Distance and Location:
The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.
It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.
Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.
Can Gas Air Compressors Be Used in Agriculture?
Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:
1. Pneumatic Tools and Equipment:
Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.
2. Irrigation Systems:
Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.
3. Grain Handling and Storage:
Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.
4. Cleaning and Maintenance:
In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.
5. Livestock Operations:
Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.
6. Portable and Versatile:
Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.
7. Remote Locations:
In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.
8. Considerations:
When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.
In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.
What Industries Commonly Use Gas Air Compressors?
Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:
1. Construction Industry:
The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.
2. Mining Industry:
In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.
3. Oil and Gas Industry:
The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.
4. Manufacturing and Industrial Sector:
In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.
5. Automotive Industry:
The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.
6. Agriculture and Farming:
Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.
7. Food and Beverage Industry:
In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.
8. Pharmaceutical and Healthcare Sector:
The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.
These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.
editor by CX 2024-01-08
China Custom Low Noise Water-Cooling Gas Booster Compressor for Laser air compressor CHINAMFG freight
Product Description
Oil-free Gas Compressor Booster
Product Description
Completely oil-free reciprocating piston compressor series: flow rate from 0.01m ³/ Min, pressure ranging from 0.1MPa to 15Mpa, motor power ranging from 0.1KW to 132KW, compressed medium including air, oxygen, nitrogen, sulfur hexafluoride, oil gas, hydrogen, helium, argon, carbon dioxide, biogas, natural gas, etc. According to user requirements, there are regular, silent, explosion-proof, anti-corrosion, etc.
Simultaneously equipped with post-processing equipment including coolers, high-efficiency oil removers, refrigerated dryers, adsorption dryers, filters, etc., we provide economical and reasonable configurations according to your different requirements for compressed gas quality. Oil content<0.01PPM, dust particles<0.01HM, CHINAMFG a low pressure dew point of -40 ºC. The gas storage tank series includes air storage tanks, oxygen storage tanks, steam storage tanks, chemical storage tanks, sandblasting tanks, sub cylinders, etc., with a volume of 0.05m ³ To 1000m ³, The pressure ranges from 0.1Mpa to 10.0Mpa. The above products are widely used in industries such as food, beverage, grain machinery, water treatment, medical, pharmaceutical, petroleum, chemical, laser, communication, national defense, scientific research, metallurgy, mining, electronics, power, instruments, automotive protection, advanced spraying, etc.
Product Type
| Oxygen compressor | Nitrogen compressor |
| Used in hospital oxygen supply centers to increase the pressure of the room’s oxygen supply pipeline, boost oxygen, and fill it into steel cylinders. It can also be used for industrial acetylene combustion cutting, cutting scrap steel in steel plants, supporting boiler oxygen combustion, and recirculating the vapor oxygen from low-temperature liquid oxygen tanks into the tanks for various working conditions | Mainly used for pressurization and filling of nitrogen gas cylinders, as well as nitrogen pressure testing and leakage testing of pipelines. The maximum filling pressure can reach 40MPA, which can be divided into air-cooled and water-cooled cooling according to the cooling method, and 3 and 4 stages of compression according to the compression stage. |
| Hydrogen compressor | Carbon dioxide compressor |
| Used for pressurizing hydrogen in steel plant heat treatment, in the polycrystalline silicon industry, to provide continuous pressure raw material hydrogen for reactors. In the future, with the widespread construction of hydrogen refueling stations, hydrogen compressors will be more used in hydrogen fuel cells, filling hydrogen vehicles with very high pressure to obtain clean, green, and pollution-free energy. |
Used for the recovery of carbon dioxide gas in dry ice plants, and for the recovery, storage, and reuse of CO2 in the supercritical extraction process of carbon dioxide; In the dry ice factory and carbon dioxide extraction process, the suction pressure of the compressor is 0-1BARG, the discharge pressure can reach 80BAR, and the flow rate is 5NM3-600NM3/hour |
Product Parameters
Detailed Photos
1.The friction components are made using special self-lubricating materials, allowing them to operate without the need for any additional lubricating oil.
2.The expelled air is oil-free, eliminating concerns about secondary pollution of gas facilities and products by oil.
3.It provides both environmental and societal benefits.
4.Only 2 daily inspections are required, making usage and maintenance more convenient.
5.The oil-free design is employed, with no oil present in the crankcase and compression cylinder.
6.These components boast a long lifespan. All models utilize a 4-level motor drive, ensuring low-speed, smooth operation. The mid-cooler is divided for better temperature control, resulting in lower exhaust temperatures and reduced resistance losses in the valve group design.
Project Case
Product Applications
Application:
The above products are widely used in industries such as food, beverage, grain machinery, water treatment, medical, pharmaceutical, petroleum, chemical, laser, communication, national defense, scientific research, metallurgy, mining, electronics, power, instruments, automotive protection, advanced spraying, etc.
Company Profile
WOBO has a comprehensive marketing service system and strong continuous research and development capabilities. Its products cover more than 30 types of gas chemical compressors, including oil free lubrication air compressors, oxygen compressors, nitrogen compressors, hydrogen compressors, carbon dioxide compressors, helium compressors, argon compressors, sulfur hexafluoride compressors, etc. The maximum pressure can reach 35Mpa. The products are widely used in petrochemical, textile, food, medicine, electricity, machinery, metallurgy, etc, In various fields such as home appliances and environmental protection, our company’s multiple wind brand oil-free compressors have been exported to more than 40 countries and regions in Europe, America, Japan, South Korea, Southeast Asia, the Middle East, and Africa, winning widespread praise from many customers. The WOBO brand has established a good quality reputation in the hearts of users.
| After-sales Service: | Online Support, Video Technical Support |
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| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Samples: |
US$ 5700/Unit
1 Unit(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Noise Level of Gas Air Compressors?
The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:
1. Compressor Design:
The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.
2. Engine Type:
The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.
3. Operating Conditions:
The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.
4. Noise-Reducing Features:
Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.
5. Manufacturer Specifications:
Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.
6. Distance and Location:
The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.
It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.
Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.
How Do You Transport Gas Air Compressors to Different Job Sites?
Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:
1. Equipment Size and Weight:
The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.
2. Transportation Modes:
Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:
- Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
- Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
- Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.
3. Securing and Protection:
It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.
4. Permits and Regulations:
Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.
5. Route Planning:
Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.
6. Equipment Inspection and Maintenance:
Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.
In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.
What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2023-11-06
China factory CHINAMFG Oil Free Piston High Pressure Medical Oxygen Booster Compressor 200bar air compressor oil
Product Description
NUZHUO Oil Free Piston High Pressure Medical Oxygen Booster Compressor 200bar
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Product Name |
Oil Free Gas Compressor |
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Power Range |
<55KW |
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Model No. |
GWX- 5/10/20/40/60/80/CUSTOMIZED |
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Cooling Method |
Air-cooled or Water-cooled |
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Speed Range |
300-600r/min |
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Compression Stages |
Level 3-4 |
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Exhaust Pressure Range |
≤25.0Mpa |
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Inspiratory Pressure Range |
0-0.6Mpa |
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Technical features
The equipment does not need to add lubricating oil, and the exhaust gas does not contain oil and oil vapor, so it can
be protected from pollution, eliminating the need for complex filtration and purification systems, saving equipment
costs and maintenance costs, and has significant features such as safety, reliability, and easy operation.
Technical features
Details Images
FAQ
Q1: Are you a trading company or manufacturer?
A:We are a manufacturer.
Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
Q3: How long is your delivery time?
A: Depending on what type of machine you are purchased, normally 5 to 10 working days.
Q4: What is your product quality assurance policy? A:We offer a warranty period of 1 year, free lifetime technology support.
Q5: Do you offer OEM/ODM service?
A: Yes.
Q6: Does your product used or new? RTS product or customized product?
A:Our machine is new unit, and following your specific require to design and make it.
| After-sales Service: | Support |
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| Warranty: | 1year |
| Lubrication Style: | Oil-less |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
How Do You Transport Gas Air Compressors to Different Job Sites?
Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:
1. Equipment Size and Weight:
The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.
2. Transportation Modes:
Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:
- Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
- Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
- Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.
3. Securing and Protection:
It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.
4. Permits and Regulations:
Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.
5. Route Planning:
Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.
6. Equipment Inspection and Maintenance:
Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.
In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.
What Are the Primary Applications of Gas Air Compressors?
Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:
1. Construction Industry:
Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.
2. Agriculture and Farming:
Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.
3. Recreational Activities:
Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.
4. Mobile Service Operations:
Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.
5. Remote Job Sites:
Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.
6. Emergency and Backup Power:
In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.
7. Sandblasting and Surface Preparation:
Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.
8. Off-Road and Outdoor Equipment:
Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.
Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.
editor by CX 2023-10-26
China supplier O2 Air Compressor Oxygen Argon Gas Cylinder Filling Station Nitrogen Booster Air Compressor air compressor parts
Product Description
O2 Air Compressor Oxygen Argon Gas Cylinder Filling Station Nitrogen Booster Air Compressor
Product Description
Product features
1.Touch display PLC control.
2.Remote control is optional.
3.Inlet and outlet pressure overload,temperature overheating,cooling water failure, circulation rolling alarm and stop.
4.Operation time display, maintenance cycle prompt.
5.With water tank and circulating pump without external pipeline, filling antifreeze at low temperature without obstruction.
| Compressed media | Nitrogen (must be dry and particle free) |
| Model | VWN-180/5-25-II |
| Rated flow (standard state) | 180Nm3/h |
| Intake air temperature | ≤40 |
| Intake pressure | 0.5Mpa |
| Exhaust pressure | 2.5Mpa |
| Cylinder diameter * quantity | (Φ90+φ65)*2 |
| Engine speed | 720r/min |
| Cooling mode | Air cooling |
| Lubrication method | Fully oil-free lubrication |
| Compression series | 2 |
| Structural type | Angle type, V type |
| Motor power | 11kw*2 |
| Transmission mode | Belt drive |
| Installation type | Basic type |
| Dual pressure controller | Intake 4-6 |
| Control mode | Completely oil-free lubrication, air cooling, reciprocating piston type |
| Size of inlet and outlet | RC1″ |
| Dimensions | 1500*1350*1100mm |
| Weight | 280kg |
Product Parameters
| Compressed media (General for oxygen and nitrogen) |
Model | Capacity (Nm3/h) |
Intake pressure (MPa) |
Exhaust pressure (MPa) |
Power (kW) |
Dimensions (mm) |
| Oxygen/Nitrogen | VW-0.33/5-25 | 20 | 0.5 | 2.5 | 4 | 1220*500*800 |
| Oxygen/Nitrogen | ZWN-3.6/4-8 | 3.6 | 0.4 | 0.8 | 0.75 | 750*500*650 |
| Oxygen/Nitrogen | VWN-10/5-25 | 10 | 0.5 | 2.5 | 4 | 1600*700*1500 |
| Oxygen/Nitrogen | VWN-60/5-16 | 60 | 0.5 | 1.6 | 5.5 | 1250*500*900 |
| Oxygen/Nitrogen | VWN-20/6-20 | 20 | 0.6 | 2.0 | 4 | 1250*600*900 |
| Oxygen/Nitrogen | VWN-20/5-25 | 20 | 0.5 | 2.5 | 4 | 1050*600*1000 |
| Oxygen/Nitrogen | VWN-40/7-25 | 40 | 0.7 | 2.5 | 4 | 1250*500*900 |
| Oxygen/Nitrogen | VWN-60/4-25 | 60 | 0.4 | 2.5 | 11 | 1250*700*900 |
| Oxygen/Nitrogen | WWN-80/4-25 | 80 | 0.4 | 2.5 | 11 | 1350*700*1200 |
| Oxygen/Nitrogen | VWN-80/7-25 | 80 | 0.7 | 2.5 | 7.5 | 1250*700*900 |
| Oxygen/Nitrogen | VWN-60/4-30 | 60 | 0.4 | 3.0 | 3 | 1250*500*900 |
| Oxygen/Nitrogen | VWN-50/4-30 | 50 | 0.4 | 3.0 | 7.5 | 1250*650*1000 |
| Oxygen/Nitrogen | VWN-80/5-30 | 80 | 0.5 | 3.0 | 11 | 1250*700*1000 |
| Oxygen/Nitrogen | VWN-30/5-35 | 30 | 0.5 | 3.5 | 5.5 | 1050*500*1000 |
| Oxygen/Nitrogen | VWN-50/5-35 | 50 | 0.5 | 3.5 | 7.5 | 1050*700*1000 |
| Oxygen/Nitrogen | VWN-40/5-40 | 40 | 0.5 | 4.0 | 7.5 | 1250*600*900 |
| Oxygen/Nitrogen | VWY-80/0.5-50 | 80 | 0.05 | 5.0 | 18.5 | 1250*700*900 |
| Oxygen/Nitrogen | VWND-55/5-8 | 55 | 0.5 | 0.8 | 4 | 1400*810*1300 |
| Oxygen/Nitrogen | VWN-60/5-10 | 60 | 0.5 | 1.0 | 4 | 1250*500*900 |
| Oxygen/Nitrogen | VWY-75/4-16 | 75 | 0.4 | 1.6 | 7.5 | 1050*500*1000 |
| Oxygen/Nitrogen | VWND-100/5-10 | 100 | 0.5 | 1.0 | 5.5 | 1400*930*1350 |
| Oxygen/Nitrogen | VWN-120/6-16 | 120 | 0.6 | 1.6 | 11 | 1250*700*1000 |
| Oxygen/Nitrogen | VWN-140/5-8 | 140 | 0.5 | 0.8 | 5.5 | 1250*600*900 |
| Oxygen/Nitrogen | WWND-150/4-10 | 150 | 0.4 | 1.0 | 11 | 1430*1030*1350 |
| Oxygen/Nitrogen | SWND-240/4-10 | 240 | 0.4 | 1.0 | 15 | 1500×1100×1620 |
| Oxygen/Nitrogen | VWY-120/5-10 | 120 | 0.5 | 1.0 | 7.5 | 1250*600*1000 |
| Oxygen/Nitrogen | SWY-150/4-16 | 150 | 0.4 | 1.6 | 15 | 1250*900*1480 |
| Oxygen/Nitrogen | WWN-100/4-25 | 100 | 0.4 | 2.5 | 15 | 1350*700*1200 |
| Oxygen/Nitrogen | WWN-120/6-30 | 120 | 0.6 | 3.0 | 15 | 1250*800*1200 |
| Oxygen/Nitrogen | WWN-120/6-45 | 120 | 0.6 | 4.5 | 18.5 | 1350*1100*1100 |
| Oxygen/Nitrogen | WWN-80/5-45 | 80 | 0.5 | 4.5 | 15 | 1350*700*1200 |
| Oxygen/Nitrogen | WWN-240/5-10 | 240 | 0.5 | 1.0 | 15 | 1350*800*1200 |
| Oxygen/Nitrogen | WWN-300/0.5-8-II | 300 | 0.05 | 0.8 | 22*2 | 2500*1200*800 |
| Oxygen/Nitrogen | WWNFB-900/4-8-II | 900 | 0.4 | 0.8 | 22*2 | 2600*1000*900 |
| Oxygen/Nitrogen | VWN-180/5-25-II | 180 | 0.5 | 2.5 | 11*2 | 1500*1350*1100 |
| Oxygen/Nitrogen | WWN-200/3-18-II | 200 | 0.3 | 1.8 | 11*2 | 1450*1350*1100 |
| Oxygen/Nitrogen | WWN-200/6-30-II | 200 | 0.6 | 3.0 | 11*2 | 1600*1600*1200 |
| Oxygen/Nitrogen | WWFB-430/4-9 | 430 | 0.4 | 0.9 | 22 | 1500*1000*800 |
Successful cases
FAQ
FAQ:
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| After-sales Service: | Online Support |
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| Warranty: | 24 Months |
| Lubrication Style: | Oil-free |
| Customization: |
Available
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What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
Can Gas Air Compressors Be Used in Agriculture?
Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:
1. Pneumatic Tools and Equipment:
Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.
2. Irrigation Systems:
Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.
3. Grain Handling and Storage:
Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.
4. Cleaning and Maintenance:
In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.
5. Livestock Operations:
Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.
6. Portable and Versatile:
Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.
7. Remote Locations:
In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.
8. Considerations:
When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.
In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.
Are There Different Types of Gas Air Compressors Available?
Yes, there are different types of gas air compressors available, each designed to suit specific applications and requirements. These different types vary in terms of design, power source, configuration, and intended use. Here’s a detailed explanation of the various types of gas air compressors:
1. Reciprocating Gas Air Compressors:
Reciprocating gas air compressors, also known as piston compressors, use a reciprocating motion of one or more pistons to compress the air. These compressors are commonly used for small to medium-scale applications and are available in both single-stage and two-stage configurations. Single-stage compressors compress the air in a single stroke, while two-stage compressors use an additional cylinder for further compression, resulting in higher pressures.
2. Rotary Screw Gas Air Compressors:
Rotary screw gas air compressors utilize two interlocking helical screws to compress the air. These compressors are known for their continuous and efficient operation, making them suitable for demanding industrial applications. They are often used in industries such as manufacturing, construction, and automotive where a constant supply of compressed air is required.
3. Rotary Vane Gas Air Compressors:
Rotary vane gas air compressors use a rotor with sliding vanes to compress the air. As the rotor rotates, the vanes slide in and out, creating compression chambers that compress the air. These compressors are compact, reliable, and often used for smaller-scale applications or in situations where space is limited.
4. Centrifugal Gas Air Compressors:
Centrifugal gas air compressors operate by accelerating the air using a high-speed impeller. The accelerated air is then redirected into a diffuser, which converts the velocity energy into pressure energy. These compressors are commonly used for large-scale applications requiring high volumes of compressed air, such as in power plants, refineries, or chemical processing industries.
5. Oil-Free Gas Air Compressors:
Oil-free gas air compressors are designed to provide clean, oil-free compressed air. They feature special sealing mechanisms and materials to prevent oil contamination in the compressed air. These compressors are commonly used in industries where oil-free air is essential, such as food and beverage processing, pharmaceuticals, electronics manufacturing, and painting applications.
6. Portable Gas Air Compressors:
Portable gas air compressors are specifically designed for mobility and ease of transportation. These compressors often feature wheels, handles, or trailers for convenient movement. They are commonly used in construction sites, remote job locations, outdoor events, or other situations where compressed air is needed at different locations.
7. High-Pressure Gas Air Compressors:
High-pressure gas air compressors are designed to generate compressed air at elevated pressures. These compressors are used in applications that require air pressure higher than the standard range, such as in diving operations, breathing air systems, or specialized industrial processes.
8. Biogas Air Compressors:
Biogas air compressors are specifically designed to compress biogas, which is generated from the decomposition of organic matter. These compressors are used in biogas production facilities, landfills, wastewater treatment plants, or agricultural operations where biogas is produced and utilized as an energy source.
These are just a few examples of the different types of gas air compressors available. Each type has its own advantages and is suitable for specific applications based on factors such as required airflow, pressure, mobility, oil-free operation, and environmental considerations. It’s important to choose the appropriate type of gas air compressor based on the specific needs of the application to ensure optimal performance and efficiency.
editor by CX 2023-10-07