Product Description
Diaphragm Compressor 100% purity no leakage Oil-free Oxygen Booster Compressor
The diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features, So it’s suitable for high purity compression, rare, valuable, inflammable, explosive, toxic, harmful, corrosive, and high pressure gas
Advantages of Diaphragm compressor:
1. Oil-free compression due to the hermetic separation between gas and oil chamber.
2. Abrasion-free compression due to static seals in the gas stream
3. Automatic shutdown in case of a diaphragm failure prevents damage
4. High Compression Ratios- Discharge pressure up to 1000bar.
5. Contamination Free Compression
6. Corrosion Resistance
7. High Reliability
As a displacement compressor with special, diaphragm compressor is characterized by large compression ratio, good sealing performance, and that the compress air will not be polluted by lubricant or other CHINAMFG impurities.Therefore diaphragm compressor is applicable to compress high-purity, rare and precious, flammable and explosive, toxic and hazardous,corrosive and high pressure gases.
Keepwin diaphragm compressors consist of 4 types that are Z, V, L and D type.The exhaust pressure ranges from 1.3 to 100 Mpa. The products are widely used in the industries of national defense, scientific research, petrochemical, nuclear power, parmaceutical, food-stuff and gas separation.
Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
Technical Paramter of Oil Free Diaphragm Compressor
| GZ type Diaphragm Compressor Technical Parameters | |||||||||
| No. | Model | F.A.D (Nm3/min) | Inlet Pressure ( Mpa) |
Exhuast Pressure (Mpa) |
Power (KW) |
Speed r/min |
Dimension (L×W×H)mm |
N.W Weight (t) |
Voltage V |
| 1 | G2V-10/8-160 | 10 | 0.8 | 16 | 5.5 | 400 | 1550*900*1050 | 0.8 | 380 |
| 2 | G2V-5/3.5~150 | 5 | 0.35 | 15 | 5.5 | 400 | 1550*900*1050 | 0.8 | 380 |
| 3 | G2V-10/4~320 | 10 | 0.4 | 32 | 5.5 | 430 | 1650*850*1250 | 0.8 | 380 |
| 4 | G3V-240/5~12 | 240 | 0.5 | 1.2 | 18.5 | 400 | 1860*1200*1585 | 2 | 380 |
| 5 | G3V-1200/75~83 | 1200 | 7.5 | 8.3 | 18.5 | 400 | 1780*1050*1750 | 1.8 | 380 |
| 6 | G3V-80/13~150 | 80 | 1~1.5 | 15 | 22 | 330 | 2400*1350*1465 | 2.1 | 380 |
| 7 | G3V-30/5~315 | 30 | 0.5 | 31.5 | 15 | 400 | 2571*955*1455 | 1.8 | 380 |
| 8 | G3V-80/7~150 | 80 | 0.7 | 15 | 22 | 400 | 2302*1385*1444 | 2.5 | 380 |
| 9 | G2V-25/6~150 | 25 | 0.6 | 15 | 7.5 | 400 | 1500*775*1075 | 0.8 | 380 |
| 10 | G2.5V-10/160 | 10 | Normal | 16 | 7.5 | 400 | 1650*1571*1400 | 0.95 | 380 |
| 11 | G2.5V-20/1~160 | 20 | 0.1 | 16 | 11 | 400 | 1650*1571*1400 | 0.95 | 380 |
| 12 | G2.5V-16/2.5~160 | 16 | 0.25 | 16 | 7.5 | 400 | 1650*1571*1400 | 0.95 | 380 |
| 13 | G3V-100/24~125 | 100 | 2.4 | 12.5 | 22 | 400 | 2160*1250*1500 | 1.8 | 380 |
| 14 | G4V-220/99-349 | 220 | 7.0~25 | 34.9 | 37 | 400 | 2492*1840*1610 | 3.2 | 380 |
| 15 | G2Z-45/150~350 | 45 | 10~20 | 35 | 7.5 | 400 | 1610*790*1380 | 0.55 | 380 |
| 16 | G2Z-5/30~400 | 5 | 3 | 40 | 5.5 | 400 | 1560*790*1470 | 0.55 | 380 |
| 17 | G2.5Z-30/32~170 | 30 | 3.2 | 17 | 7.5 | 400 | 1550*650*1530 | 0.7 | 380 |
| 18 | G3Z-600/75~83 | 600 | 7.5 | 8.3 | 11 | 400 | 1780*1050*1750 | 1.3 | 380 |
| 19 | G3Z-85/100~350 | 85 | 5~25 | 35 | 18.5 | 400 | 1900*1240*1760 | 1.6 | 380 |
| 20 | G3Z-150/150~350 | 150 | 15 | 35 | 18.5 | 400 | 1780*1050*1750 | 1.8 | 380 |
| 21 | G2.5Z-40/7~30 | 40 | 0.7 | 3 | 7.5 | 400 | 1653*1372*1470 | 0.9 | 380 |
| 22 | G2.5Z-100/20~35 | 100 | 2 | 3.5 | 5.5 | 400 | 1330*750*1530 | 0.9 | 380 |
| 23 | GV3-110/8~150 | 110 | 0.8 | 15 | 30 | 400 | 2370*1458*1630 | 3 | 380 |
| 24 | G3V-150/3.5~30 | 150 | 0.35~0.55 | 3 | 30 | 400 | 2543*1835*2036 | 3.21 | 380 |
| 25 | G3V-60/0.38~9.3 | 60 | 0.038 | 0.93 | 15 | 400 | 2030*1520*1750 | 72 | 380 |
Main technical data
Cylinder
All the cylinders comprise upper plate, diaphragms, and cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the bottom of diaphragms (each diaphragm compressor’s cylinder has 3 piece diaphragm.)
Pressure Regulating Valve
The oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa.
Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.
Oil Pressure Measuring Device
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.
Oil pipes
Oil pipes consist of lube oil pipe and oil pressure secure system.
The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the 2 ends of crankshaft is splash lubricated.
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.
FAQ
Q1: What’s your delivery time?
A: Generally CHINAMFG with 20-30 days, Reciprocating compressor & diaphragm high pressure gas comrpessor with 12-20weeks to customize producing.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Volumetric Filling Machine |
|---|---|
| Automatic Grade: | Automatic |
| Material Type: | Gas |
| Filling Valve Head: | Multi-Head |
| Feed Cylinder Structure: | Multi-Room Feeding |
| Dosing Device: | Capacity Cup |
| Samples: |
US$ 18888/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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Can Gas Air Compressors Be Used for Well Drilling?
Gas air compressors can be used for well drilling, and they are commonly employed in drilling operations. Here’s a detailed explanation:
1. Air Drilling Method:
Gas air compressors are often utilized in the air drilling method, also known as pneumatic drilling. In this drilling technique, compressed air is used to create a high-velocity airflow that carries the drill cuttings to the surface. The high-pressure air also aids in cooling the drill bit and providing additional force for efficient drilling.
2. Benefits of Gas Air Compressors:
Gas air compressors offer several advantages for well drilling:
- Portability: Gas air compressors can be easily transported to remote drilling sites, allowing for flexibility in well location.
- Power: Gas air compressors provide high-pressure air output, which is essential for effective drilling in various geological formations.
- Cost-Effectiveness: Gas air compressors can be more cost-effective compared to other drilling methods, as they eliminate the need for drilling mud and associated disposal costs.
- Environmental Considerations: Air drilling with gas compressors produces minimal waste and does not require the use of potentially harmful drilling fluids, making it an environmentally friendly option.
3. Compressor Selection:
When selecting a gas air compressor for well drilling, several factors should be considered:
- Pressure and Flow Requirements: Evaluate the pressure and flow requirements of the drilling operation to ensure that the gas air compressor can deliver the necessary air output.
- Compressor Size and Power: Choose a compressor with adequate size and power output to match the drilling demands. Factors such as borehole depth, drill bit type, and drilling speed will influence the compressor’s power requirements.
- Portability: Consider the portability features of the gas air compressor, such as its weight, dimensions, and mobility options, to facilitate transportation to drilling sites.
4. Safety Considerations:
It is essential to follow safety guidelines when using gas air compressors for well drilling. These may include proper ventilation to prevent the accumulation of exhaust fumes, adherence to equipment operating limits, and the use of personal protective equipment (PPE) for drilling personnel.
5. Other Considerations:
While gas air compressors are commonly used for well drilling, it is worth noting that the suitability of a gas air compressor for a specific drilling project depends on various factors such as geological conditions, well depth, and drilling objectives. It is recommended to consult with drilling experts and professionals to determine the most suitable drilling method and equipment for a particular project.
In summary, gas air compressors can be effectively used for well drilling, particularly in the air drilling method. They offer portability, power, cost-effectiveness, and environmental advantages. Proper selection, considering pressure and flow requirements, as well as safety precautions, is crucial to ensure successful and safe drilling operations.
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How Do You Transport Gas Air Compressors to Different Job Sites?
Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:
1. Equipment Size and Weight:
The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.
2. Transportation Modes:
Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:
- Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
- Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
- Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.
3. Securing and Protection:
It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.
4. Permits and Regulations:
Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.
5. Route Planning:
Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.
6. Equipment Inspection and Maintenance:
Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.
In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.
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What Fuels Are Commonly Used in Gas Air Compressors?
Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:
1. Gasoline:
Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.
2. Diesel:
Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.
3. Natural Gas:
Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.
4. Propane:
Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.
5. Biogas:
In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.
It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.
editor by CX 2024-04-02
China Good quality 30nm3/H 300bar High Quality Oil-Free Oxygen Nitrogen Gas Compressors air compressor portable
Product Description
High Quality Oil-free Oxygen Nitrogen Gas Compressors
Minwen high pressure industrial gas compressor belongs to oil-free reciprocating piston type construction. It is divided into three-stage, four-stage or five-stage compression according to the displacement and pressure. It is divided into air-cooled type and water-cooled type according to the cooling type.
An oil-free compressor is a type of gas compressor that operates without the need for lubricating oil in the compression chamber. Traditional gas compressors use oil to lubricate the moving parts and provide a better seal between the compression chamber and the piston or rotor. However, in certain applications where oil contamination is a concern, such as medical and dental facilities, food processing, electronics manufacturing, and painting, oil-free compressors are preferred.
There is no lubricating oil inside the gas compressors, grease lubricated sealing type bearing is adopted for the rotary moving components, the moving seals inside the cylinder are made of self-lubricating material so as to ensure that the compressed gas will never contact any oil.
The machine adopts automatic control mode with low leakage and noise and without the need to arrange dedicated person for attention, and can operate over long term reliably.
Our Advantages
1. Oil-Free Gas: They deliver high-quality, oil-free compressed gases, which is essential in applications where oil contamination can be detrimental to the end product or process.
2. Reduced Maintenance: Oil-free compressors eliminate the need for oil changes, filter replacements, and oil disposal, resulting in lower maintenance requirements and costs.
3. Environmental Friendliness: The absence of oil reduces the risk of oil leaks or spills, making oil-free compressors environmentally friendly.
4. Improved gas Quality: Oil-free compressors provide cleaner gases, free from oil aerosols or vapors, which is essential in sensitive applications like medical and dental procedures or electronics manufacturing.
Product Parameters
| Model | Inlet pressure Bar |
Outlet pressure Bar |
Capacity Nm3/h |
Power kW |
Inlet size |
Outlet size |
Dimension mm |
Weight kg |
Speed r/min |
| WWY-(1- 5)/4-150/200 | 4.0 | 150/ 200 | 5 | 4.0 | Rc1/2 | G5/8 | 1350 *850 *1100 | 380 | 470 |
| WWY- 10/4-150/200 | 4.0 | 150/ 200 | 10 | 5.5 | Rc1/2 | G5/8 | 1350 *1050 *1100 | 410 | 470 |
| WWY- 15/4-150/200 | 4.0 | 150/ 200 | 15 | 7.5 | Rc1/2 | G5/8 | 1350 *1050 *1100 | 420 | 640 |
| WWY-20/4-150/200 | 4.0 | 150/ 200 | 20 | 11 | Rc1/2 | G5/8 | 1350 *1050 *1100 | 430 | 580 |
| WWY-25/4-150/200 | 4.0 | 150/ 200 | 25 | 11 | Rc1/2 | G5/8 | 1350 *1050 *1100 | 430 | 640 |
| WWY-30/4-150/200 | 4.0 | 150/ 200 | 30 | 15 | Rc1/2 | G5/8 | 1350 *1050 *1100 | 450 | 470 |
| WWY-35/4-150/200 | 4.0 | 150/ 200 | 35 | 15 | Rc1/2 | G5/8 | 1350 *1050 *1100 | 450 | 470 |
| WWY-40/4-150/200 | 4.0 | 150/ 200 | 40 | 15 | Rc1/2 | G5/8 | 1350 *1050 *1100 | 450 | 580 |
| SWY- 45/4-150/200 | 4.0 | 150/ 200 | 45 | 18.5 | Rc1 | G5/8 | 1450 *1100 *1250 | 520 | 580 |
| SWY- 50/4-150/200 | 4.0 | 150/ 200 | 50 | 18.5 | Rc1 | G5/8 | 1450 *1100 *1250 | 520 | 580 |
| SWY- 55/4-150/200 | 4.0 | 150/ 200 | 55 | 18.5 | Rc1 | G5/8 | 1450 *1100 *1250 | 520 | 580 |
| SWY- 60/4-150/200 | 4.0 | 150/ 200 | 60 | 22 | Rc1 | G5/8 | 1450 *1100 *1250 | 540 | 640 |
| SWY- 65/4-150/200 | 4.0 | 150/ 200 | 65 | 22 | Rc1 | G5/8 | 1450 *1100 *1250 | 540 | 720 |
| SWY- 70/4-150/200 | 4.0 | 150/ 200 | 70 | 22 | Rc1 | G5/8 | 1450 *1100 *1250 | 540 | 720 |
| SWY-75/4-150/200 | 4.0 | 150/ 200 | 75 | 22 | Rc1 | G5/8 | 1450*1100*1250 | 540 | 720 |
Notes: More specification are available based on clients‘ special requirement.
Company Profile
HangZhou Minwen Cryogenic Equipment Co., Ltd. is an established company specializing in industrial gas equipment and cryogenic solutions. With stable economy development in China, Minwen constantly strengthens its supply chain capabilities and resource integration capabilities. We are always on the way of promoting the efficiency and competitiveness, to guarantee high-quality performance of our services.
With advanced technologies and strict quality management, our products have passed the major international third-party quality control certifications such as ASME, CE, and Famous classification society such like BV, TUV, Lloyds and etc.
At Minwen, we pride ourselves on building long-lasting relationships with our clients. We will work with you every step of the way to ensure that your needs are met and your expectations are exceeded. We are committed to providing you with the best price and service we can offer, and we are confident in our ability to deliver top-quality solutions that cater to your specific set of requirements.
FAQ
1. Which countries you can ship the equipment to?
We ship to worldwide, such as Russia, Paraguay, Brazil, Colombia, Indonesia, Middle East, Africa, etc.
2. May I have the best price from you?
Sure. We are always on the way of promoting our competitiveness on products price and service.
3. Is your equipment quality good?
Yes. With advanced technologies and strict quality management, our products have passed the major international third-party quality control certifications such as ASME, CE, and Famous classification society such like BV, TUV, Lloyds
4. Do you provide one-stop service so I can save my time and labor?
Yes. Minwen constantly strengthens its supply chain capabilities and resource integration capabilities. You will own a professional team in China by cooperating with Minwen.
5. Where is your company located?
Our Export Office is located in HangZhou, with associated factories across China. This helps our international clients to integrate all the high quality resources together with Minwen.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Lifetime Aftersales Service |
|---|---|
| Warranty: | Lifetime Aftersales Service |
| Lubrication Style: | Oil-free |
| Cooling System: | Water/ Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
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How Do You Troubleshoot Common Issues with Gas Air Compressors?
Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:
1. Start with Safety Precautions:
Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.
2. Check Power Supply and Connections:
Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.
3. Check Fuel Supply:
For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.
4. Inspect Air Filters:
Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.
5. Check Oil Level and Quality:
If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.
6. Inspect Spark Plug:
If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.
7. Check Belts and Pulleys:
Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.
8. Listen for Unusual Noises:
During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.
9. Consult the Owner’s Manual:
If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.
10. Seek Professional Assistance:
If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.
Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.
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Can Gas Air Compressors Be Used for Gas Line Maintenance?
Gas air compressors can be used for certain aspects of gas line maintenance, primarily for tasks that require compressed air. Here’s a detailed explanation:
1. Clearing Debris and Cleaning:
Gas air compressors can be utilized to clear debris and clean gas lines. Compressed air can be directed through the gas lines to dislodge and remove dirt, dust, rust particles, or other contaminants that may accumulate over time. This helps maintain the integrity and efficiency of the gas lines.
2. Pressure Testing:
Gas line maintenance often involves pressure testing to ensure the lines can withstand the required operating pressures. Gas air compressors can provide the necessary compressed air to pressurize the lines for testing purposes. By pressurizing the gas lines with compressed air, technicians can identify any leaks or weaknesses in the system.
3. Leak Detection:
Gas air compressors can also be used in conjunction with appropriate leak detection equipment to identify and locate gas leaks in the gas lines. Compressed air can be introduced into the lines, and the detection equipment can then identify any areas where the compressed air escapes, indicating a potential gas leak.
4. Valve and Equipment Maintenance:
Gas line maintenance may involve the inspection, maintenance, or replacement of valves and associated equipment. Compressed air can be used to clean and blow out debris from valves, purge lines, or assist in the disassembly and reassembly of components.
5. Pipe Drying:
Gas air compressors can aid in drying gas lines after maintenance or repairs. By blowing compressed air through the lines, any residual moisture can be removed, ensuring the gas lines are dry before being put back into service.
6. Precautions and Regulations:
When using gas air compressors for gas line maintenance, it is essential to follow safety precautions and adhere to relevant regulations. Gas line maintenance often involves working in hazardous environments, and proper training, equipment, and procedures must be followed to ensure the safety of personnel and the integrity of the gas system.
It is important to note that gas air compressors should not be used directly for pressurizing or transporting natural gas or other combustible gases. Gas line maintenance tasks involving gas air compressors primarily focus on using compressed air for specific maintenance and testing purposes, as outlined above.
In summary, gas air compressors can be useful for certain aspects of gas line maintenance, including clearing debris, pressure testing, leak detection, valve and equipment maintenance, and pipe drying. However, it is crucial to follow safety guidelines and regulations when working with gas lines and compressed air to ensure the safety and integrity of the gas system.
What Safety Precautions Should Be Taken When Operating Gas Air Compressors?
Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:
1. Read and Follow the Manufacturer’s Instructions:
Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.
2. Provide Adequate Ventilation:
Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.
3. Wear Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.
4. Perform Regular Maintenance:
Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.
5. Preventive Measures for Fuel Handling:
If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:
- Store fuel in approved containers and in well-ventilated areas away from ignition sources.
- Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
- Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
- Never smoke or use open flames near the compressor or fuel storage areas.
6. Use Proper Electrical Connections:
If the gas air compressor requires electrical power, follow these electrical safety precautions:
- Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
- Avoid using extension cords unless recommended by the manufacturer.
- Inspect electrical cords and plugs for damage before use.
- Do not overload electrical circuits or use improper voltage sources.
7. Secure the Compressor:
Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.
8. Familiarize Yourself with Emergency Procedures:
Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.
It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.
editor by CX 2024-02-08
China factory 60m3/H 5.5kw 300bar Oil Free Oxygen Booster Gas Compressor Industrial High Pressure Gas Air Compressor small air compressor
Product Description
60m3/h 5.5KW 300bar Oil Free oxygen booster gas compressor Industrial high pressure gas air compressor
Product Description
Product features
1.Touch display PLC control.
2.Remote control is optional.
3.Inlet and outlet pressure overload,temperature overheating,cooling water failure, circulation rolling alarm and stop.
4.Operation time display, maintenance cycle prompt.
5.With water tank and circulating pump without external pipeline, filling antifreeze at low temperature without obstruction.
| Compressed media | Nitrogen (must be dry and particle free) |
| Model | VWN-60-5-16 |
| Rated flow (standard state) | 60Nm3/h |
| Intake air temperature | ≤40 |
| Intake pressure | 0.5Mpa |
| Exhaust pressure | 1.6Mpa |
| Cylinder diameter * quantity | Φ90+φ65 |
| Engine speed | 470r/min |
| Cooling mode | Air cooling |
| Lubrication method | Fully oil-free lubrication |
| Compression series | 2 |
| Structural type | Angle type, V type |
| Motor power | 5.5kw |
| Transmission mode | Belt drive |
| Installation type | Basic type |
| Dual pressure controller | Intake 4-6 |
| Control mode | Completely oil-free lubrication, air cooling, reciprocating piston type |
| Size of inlet and outlet | RC1″ |
| Dimensions | 1250*500*900mm |
| Weight | 280kg |
Product Parameters
| Compressed media (General for oxygen and nitrogen) |
Model | Capacity (Nm3/h) |
Intake pressure (MPa) |
Exhaust pressure (MPa) |
Power (kW) |
Dimensions (mm) |
| Oxygen/Nitrogen | VW-0.33/5-25 | 20 | 0.5 | 2.5 | 4 | 1220*500*800 |
| Oxygen/Nitrogen | ZWN-3.6/4-8 | 3.6 | 0.4 | 0.8 | 0.75 | 750*500*650 |
| Oxygen/Nitrogen | VWN-10/5-25 | 10 | 0.5 | 2.5 | 4 | 1600*700*1500 |
| Oxygen/Nitrogen | VWN-60/5-16 | 60 | 0.5 | 1.6 | 5.5 | 1250*500*900 |
| Oxygen/Nitrogen | VWN-20/6-20 | 20 | 0.6 | 2.0 | 4 | 1250*600*900 |
| Oxygen/Nitrogen | VWN-20/5-25 | 20 | 0.5 | 2.5 | 4 | 1050*600*1000 |
| Oxygen/Nitrogen | VWN-40/7-25 | 40 | 0.7 | 2.5 | 4 | 1250*500*900 |
| Oxygen/Nitrogen | VWN-60/4-25 | 60 | 0.4 | 2.5 | 11 | 1250*700*900 |
| Oxygen/Nitrogen | WWN-80/4-25 | 80 | 0.4 | 2.5 | 11 | 1350*700*1200 |
| Oxygen/Nitrogen | VWN-80/7-25 | 80 | 0.7 | 2.5 | 7.5 | 1250*700*900 |
| Oxygen/Nitrogen | VWN-60/4-30 | 60 | 0.4 | 3.0 | 3 | 1250*500*900 |
| Oxygen/Nitrogen | VWN-50/4-30 | 50 | 0.4 | 3.0 | 7.5 | 1250*650*1000 |
| Oxygen/Nitrogen | VWN-80/5-30 | 80 | 0.5 | 3.0 | 11 | 1250*700*1000 |
| Oxygen/Nitrogen | VWN-30/5-35 | 30 | 0.5 | 3.5 | 5.5 | 1050*500*1000 |
| Oxygen/Nitrogen | VWN-50/5-35 | 50 | 0.5 | 3.5 | 7.5 | 1050*700*1000 |
| Oxygen/Nitrogen | VWN-40/5-40 | 40 | 0.5 | 4.0 | 7.5 | 1250*600*900 |
| Oxygen/Nitrogen | VWY-80/0.5-50 | 80 | 0.05 | 5.0 | 18.5 | 1250*700*900 |
| Oxygen/Nitrogen | VWND-55/5-8 | 55 | 0.5 | 0.8 | 4 | 1400*810*1300 |
| Oxygen/Nitrogen | VWN-60/5-10 | 60 | 0.5 | 1.0 | 4 | 1250*500*900 |
| Oxygen/Nitrogen | VWY-75/4-16 | 75 | 0.4 | 1.6 | 7.5 | 1050*500*1000 |
| Oxygen/Nitrogen | VWND-100/5-10 | 100 | 0.5 | 1.0 | 5.5 | 1400*930*1350 |
| Oxygen/Nitrogen | VWN-120/6-16 | 120 | 0.6 | 1.6 | 11 | 1250*700*1000 |
| Oxygen/Nitrogen | VWN-140/5-8 | 140 | 0.5 | 0.8 | 5.5 | 1250*600*900 |
| Oxygen/Nitrogen | WWND-150/4-10 | 150 | 0.4 | 1.0 | 11 | 1430*1030*1350 |
| Oxygen/Nitrogen | SWND-240/4-10 | 240 | 0.4 | 1.0 | 15 | 1500×1100×1620 |
| Oxygen/Nitrogen | VWY-120/5-10 | 120 | 0.5 | 1.0 | 7.5 | 1250*600*1000 |
| Oxygen/Nitrogen | SWY-150/4-16 | 150 | 0.4 | 1.6 | 15 | 1250*900*1480 |
| Oxygen/Nitrogen | WWN-100/4-25 | 100 | 0.4 | 2.5 | 15 | 1350*700*1200 |
| Oxygen/Nitrogen | WWN-120/6-30 | 120 | 0.6 | 3.0 | 15 | 1250*800*1200 |
| Oxygen/Nitrogen | WWN-120/6-45 | 120 | 0.6 | 4.5 | 18.5 | 1350*1100*1100 |
| Oxygen/Nitrogen | WWN-80/5-45 | 80 | 0.5 | 4.5 | 15 | 1350*700*1200 |
| Oxygen/Nitrogen | WWN-240/5-10 | 240 | 0.5 | 1.0 | 15 | 1350*800*1200 |
| Oxygen/Nitrogen | WWN-300/0.5-8-II | 300 | 0.05 | 0.8 | 22*2 | 2500*1200*800 |
| Oxygen/Nitrogen | WWNFB-900/4-8-II | 900 | 0.4 | 0.8 | 22*2 | 2600*1000*900 |
| Oxygen/Nitrogen | VWN-180/5-25-II | 180 | 0.5 | 2.5 | 11*2 | 1500*1350*1100 |
| Oxygen/Nitrogen | WWN-200/3-18-II | 200 | 0.3 | 1.8 | 11*2 | 1450*1350*1100 |
| Oxygen/Nitrogen | WWN-200/6-30-II | 200 | 0.6 | 3.0 | 11*2 | 1600*1600*1200 |
| Oxygen/Nitrogen | WWFB-430/4-9 | 430 | 0.4 | 0.9 | 22 | 1500*1000*800 |
Successful cases
FAQ
FAQ:
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
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| After-sales Service: | Online Support |
|---|---|
| Warranty: | 24 Months |
| Lubrication Style: | Oil-free |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Noise Level of Gas Air Compressors?
The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:
1. Compressor Design:
The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.
2. Engine Type:
The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.
3. Operating Conditions:
The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.
4. Noise-Reducing Features:
Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.
5. Manufacturer Specifications:
Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.
6. Distance and Location:
The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.
It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.
Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.
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Can Gas Air Compressors Be Used in Agriculture?
Yes, gas air compressors can be used in various agricultural applications. Here’s a detailed explanation:
1. Pneumatic Tools and Equipment:
Gas air compressors can power a wide range of pneumatic tools and equipment used in agriculture. These tools include pneumatic drills, impact wrenches, nail guns, staplers, and pneumatic pumps. Gas air compressors provide the necessary compressed air to operate these tools, making various tasks more efficient and convenient on the farm.
2. Irrigation Systems:
Gas air compressors can be used to power irrigation systems in agriculture. They can supply compressed air to operate pneumatic valves, which control the flow of water in irrigation networks. Gas air compressors ensure reliable and efficient operation of irrigation systems, facilitating the distribution of water to crops in a controlled manner.
3. Grain Handling and Storage:
Air compressors play a vital role in grain handling and storage facilities. They are used to power aeration systems that provide airflow to grains stored in silos or bins. Aeration helps control the temperature and moisture levels, preventing spoilage and maintaining grain quality. Gas air compressors provide the airflow necessary for effective aeration in grain storage operations.
4. Cleaning and Maintenance:
In agriculture, gas air compressors are commonly used for cleaning and maintenance tasks. They can power air blowers or air guns to remove dust, debris, or chaff from machinery, equipment, or storage areas. Gas air compressors provide a high-pressure stream of compressed air, facilitating efficient cleaning and maintenance operations.
5. Livestock Operations:
Gas air compressors find applications in livestock operations as well. They can power pneumatic equipment used for animal care, such as pneumatic nail guns for building or repairing livestock enclosures, pneumatic pumps for water distribution, or pneumatic tools for general maintenance tasks.
6. Portable and Versatile:
Gas air compressors are often portable and can be easily transported around the farm, allowing flexibility in agricultural operations. Their versatility makes them suitable for various tasks, from powering tools and equipment in the field to providing compressed air for maintenance or cleaning in different farm locations.
7. Remote Locations:
In agricultural settings where access to electricity may be limited, gas air compressors offer a reliable alternative. They can be powered by gasoline or diesel engines, providing compressed air even in remote areas without electrical infrastructure.
8. Considerations:
When using gas air compressors in agriculture, it is essential to consider factors such as compressor size, capacity, and maintenance requirements. Selecting the right compressor based on the specific needs of the agricultural applications ensures optimal performance and efficiency.
In summary, gas air compressors have various applications in agriculture. They can power pneumatic tools and equipment, operate irrigation systems, facilitate grain handling and storage, assist in cleaning and maintenance tasks, support livestock operations, and offer portability and versatility. Gas air compressors contribute to increased efficiency, convenience, and productivity in agricultural operations.
What Industries Commonly Use Gas Air Compressors?
Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:
1. Construction Industry:
The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.
2. Mining Industry:
In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.
3. Oil and Gas Industry:
The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.
4. Manufacturing and Industrial Sector:
In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.
5. Automotive Industry:
The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.
6. Agriculture and Farming:
Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.
7. Food and Beverage Industry:
In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.
8. Pharmaceutical and Healthcare Sector:
The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.
These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.
editor by CX 2024-01-08