Product Description
Oil Free CH4/O2/N2/CNG/CO2/CFCs/He/SF6/Ar/H2 Compressor Booster:
Product Description
Our factory produced many kinds of oil free compressor, inlcuding oil free oxygen compressor, oil free gas compressor, including air, nitrogen gas, hydrogen gas, natural gas, Argon gas, helium gas, Sf6 gas ects more than 30 kinds of gas medium,max pressure up to 40Mpa.
A hydrogen compressor is a device used to increase the pressure of hydrogen gas. Hydrogen, as a light and highly flammable gas, is commonly compressed to store it in smaller volumes or transport it more efficiently. Compressing hydrogen increases its density, allowing for more hydrogen to be stored in a given space.
The operation of a hydrogen compressor involves the intake of hydrogen gas at a lower pressure and then using mechanical means to compress it to a higher pressure. There are various types of compressors used for hydrogen, including reciprocating compressors, rotary screw compressors, and centrifugal compressors.
Reciprocating compressors work by using a piston and cylinder arrangement. As the piston moves back and forth, it compresses the hydrogen gas. Rotary screw compressors, on the other hand, use 2 interlocking helical rotors to compress the gas. As the rotors rotate, the gas is trapped and compressed between them. Centrifugal compressors rely on centrifugal force to compress the gas. They have a rotating impeller that accelerates the gas, which then passes through diffuser vanes, converting the kinetic energy into pressure.
Hydrogen compressors are typically designed to handle the unique properties of hydrogen gas, such as its low molecular weight and high diffusivity. Special considerations are given to prevent leaks and ensure safety, as hydrogen can be volatile and flammable.Compressors used for hydrogen often incorporate safety features like leak detection systems and explosion-proof designs.
Hydrogen compressors find applications in various industries, including hydrogen fueling stations, hydrogen production facilities, chemical processing plants, and hydrogen storage systems. They play a crucial role in enabling the efficient storage, transportation, and utilization of hydrogen as a clean energy source.
Hydrogen compressors are commonly used in applications such as:
1. Hydrogen Fueling Stations: Hydrogen fueling stations, where hydrogen-powered vehicles are refueled, require compressors to pressurize hydrogen gas for efficient refueling. These compressors ensure that the hydrogen gas is compressed to the required pressure before it is dispensed into the fuel cell vehicles.
2. Hydrogen Production and Storage: In industries involved in hydrogen production, such as electrolysis or reforming processes,compressors are used to compress and store the generated hydrogen gas. This allows for efficient storage and later utilization in various applications, such as fuel cells or industrial processes.
3. Chemical Processing: Hydrogen is widely used in various chemical processes, such as hydrogenation, refining, and petrochemical production. Compressors are utilized to pressurize hydrogen gas for these processes, where it serves as a reactant or a carrier gas.
4. Energy Storage: Hydrogen is increasingly being explored as an energy storage medium, especially for renewable energy sources. Excess energy from renewable sources can be used to produce hydrogen through electrolysis, which is then compressed and stored. When energy demand is high, the stored hydrogen can be utilized in fuel cells or other energy conversion systems.
5. Industrial Applications: Hydrogen finds applications in industries like metallurgy, electronics, glass manufacturing, and more. Compressed hydrogen is used for processes like annealing, heat treatment, reducing atmospheres, and as a protective gas in various industrial operations.
6. Research and Development: Hydrogen compressors are used in research and development laboratories for experimentation, testing, and the creation of controlled environments. They enable scientists and engineers to work with compressed hydrogen gas for a wide range of scientific investigations and technological advancements.
Product Parameters
|
Output
Nm³/h |
Rated
Inlet Pressure Mpa |
Rated Outlet Pressure Mpa |
Rated Power KW |
Volume Flow Of The Matched CO2 Generator Nm³/h |
Cooling Type |
| 3~5 | 0.3~0.7 | 1~20 | 4.0 | 3-5 | Wind |
| 8~12 | 0.3~0.7 | 1~20 | 5.5~7.5 | 8-12 | Wind |
| 15~16 | 0.3~0.7 | 1~20 | 11 | 15-16 | Wind |
| 20 | 0.3~0.7 | 1~20 | 15 | 20 | Wind |
| 24~25 | 0.3~0.7 | 1~20 | 15 | 24-25 | Wind |
| 30 | 0.3~0.7 | 1~20 | 15 | 30 | Water |
| 40 | 0.3~0.7 | 1~20 | 15 | 40 | Water |
| 50 | 0.3~0.7 | 1~20 | 18.5 | 50 | Water |
| 60~70 | 0.3~0.7 | 1~20 | 22 | 60-70 | Water |
| 80~90 | 0.3~0.7 | 1~20 | 15×2 | 80-90 | Water |
| 110~130 | 0.3~0.7 | 1~20 | 22×2 | 110-130 | Water |
| 150 | 0.3~0.7 | 1~20 | 22×2 | 150 | Water |
| The inlet pressure of the oil-free oxygen booster can be between 0-1.0MPa, and the outlet pressure can reach up to 20Mpa. It is suitable for various output and can be customized according to the specific requirements of customers. | |||||
Selection Xihu (West Lake) Dis.
Selection principle of oil-free booster (Oxygen and nitrogen as examples)
1. Working conditions: Compressed medium; Inlet pressure; Exhaust pressure; Exhaust volume (Sometimes referring to the production volume of oxygen generator and nitrogen generator)
2. Determine the compressor model according to the working conditions
3. Common sense description
Nm³/h is m³ of exhaust gas per hour under standard conditions; Nm³/min is m³ of exhaust gas per minute under standard conditions
1bar=0.1Mpa≈1kgf
The relationship between the flow rate in the pressure state and the flow rate in the standard state: the flow rate in the standard state = the flow rate in the pressure state × (fluid pressure + atmospheric pressure), the atmospheric pressure is usually 1 bar.
Product Advantages
1. Efficient Compression: Hydrogen compressors are specifically designed to handle hydrogen gas, considering its unique properties such as low molecular weight and high diffusivity. They are engineered to efficiently compress hydrogen gas to the desired pressure levels, ensuring maximum storage capacity and effective transportation.
2. Safety Features: Hydrogen compressors incorporate safety features to mitigate the risks associated with handling hydrogen, which is a highly flammable gas. They are designed with leak detection systems, explosion-proof designs, and other safety measures to prevent accidents and ensure safe operation.
3. Reliability: Hydrogen compressors are built to be reliable and durable, capable of withstanding the demanding conditions of hydrogen compression. They are engineered with high-quality materials and robust components to ensure long-term performance and minimize maintenance requirements.
4. High Purity: Hydrogen compressors maintain the purity of the compressed gas. They are designed to prevent contamination and minimize the presence of impurities, ensuring that the compressed hydrogen gas remains clean and suitable for its intended applications, such as fuel cells or industrial processes.
5. Wide Range of Capacities: Hydrogen compressors are available in a wide range of capacities, allowing for flexibility in meeting different application requirements. Whether it’s a small-scale laboratory setup or a large industrial operation, there are hydrogen compressor products available to suit specific needs.
6. Energy Efficiency: Many hydrogen compressor designs focus on energy efficiency, aiming to minimize power consumption and educe overall operational costs. This is particularly important in applications where hydrogen compression is an integral part of energy storage or fueling infrastructure.
7. Integration with Hydrogen Systems: Hydrogen compressors are designed to seamlessly integrate with hydrogen storage systems, fueling stations, and other hydrogen-related infrastructure. They are often equipped with the necessary control systems and interfaces to enable smooth operation and integration into larger hydrogen systems.
8. Environmental Benefits: Hydrogen is considered a clean energy carrier, and the use of hydrogen compressors contributes to reducing greenhouse gas emissions. By enabling the storage and transportation of hydrogen, these compressors support the adoption of hydrogen as a sustainable energy solution, fostering a cleaner and greener future.
Customizable Technical Parameters: For more detailed technical specifications and additional requirements specific to your needs, please contact us. We offer a range of oil-free Hydrogen compressors with varying capabilities and features to cater to diverse application demands.
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Project Case
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| After-sales Service: | Online Support, Video Technical Support |
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| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Samples: |
US$ 6500/Unit
1 Unit(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Gas Air Compressors Be Used in Cold Weather Conditions?
Gas air compressors are generally designed to operate in a wide range of environmental conditions, including cold weather. However, there are certain considerations and precautions to keep in mind when using gas air compressors in cold weather conditions. Here’s a detailed explanation:
1. Cold Start-Up:
In cold weather, starting a gas air compressor can be more challenging due to the low temperatures affecting the engine’s performance. It is important to follow the manufacturer’s recommendations for cold start procedures, which may include preheating the engine, using a cold weather starting aid, or ensuring the proper fuel mixture. These measures help facilitate smooth start-up and prevent potential damage to the engine.
2. Fuel Type:
Consider the type of fuel used in the gas air compressor. Some fuels, such as gasoline, can be more susceptible to cold weather issues like vapor lock or fuel line freezing. In extremely cold conditions, it may be necessary to use a fuel additive or switch to a fuel type that is better suited for cold weather operation, such as winter-grade gasoline or propane.
3. Lubrication:
Cold temperatures can affect the viscosity of the oil used in the compressor’s engine. It is important to use the recommended oil grade suitable for cold weather conditions. Thicker oil can become sluggish and impede proper lubrication, while oil that is too thin may not provide adequate protection. Consult the manufacturer’s guidelines for the appropriate oil viscosity range for cold weather operation.
4. Moisture Management:
In cold weather, moisture can condense more readily in the compressed air system. It is crucial to properly drain the moisture from the compressor tank and ensure the air lines are free from any accumulated moisture. Failure to manage moisture can lead to corrosion, freezing of air lines, and decreased performance.
5. Protection from Freezing:
In extremely cold conditions, it is important to protect the gas air compressor from freezing. This may involve using insulated covers or enclosures, providing heat sources in the compressor area, or storing the compressor in a temperature-controlled environment when not in use. Taking measures to prevent freezing helps maintain proper operation and prevents potential damage to the compressor components.
6. Monitoring Performance:
Regularly monitor the performance of the gas air compressor in cold weather conditions. Pay attention to any changes in operation, such as reduced air pressure, increased noise, or difficulties in starting. Promptly address any issues and consult the manufacturer or a qualified technician if necessary.
By considering these factors and taking appropriate precautions, gas air compressors can be effectively used in cold weather conditions. However, it is important to consult the specific guidelines provided by the manufacturer for your compressor model, as they may have additional recommendations or specifications for cold weather operation.
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What Is the Impact of Altitude on Gas Air Compressor Performance?
Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:
1. Decreased Air Density:
As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.
2. Reduced Compressor Output:
The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.
3. Increased Compressor Workload:
At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.
4. Engine Power Loss:
If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.
5. Considerations for Proper Sizing:
When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.
6. Maintenance and Adjustments:
Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.
In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.
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What Safety Precautions Should Be Taken When Operating Gas Air Compressors?
Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:
1. Read and Follow the Manufacturer’s Instructions:
Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.
2. Provide Adequate Ventilation:
Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.
3. Wear Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.
4. Perform Regular Maintenance:
Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.
5. Preventive Measures for Fuel Handling:
If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:
- Store fuel in approved containers and in well-ventilated areas away from ignition sources.
- Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
- Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
- Never smoke or use open flames near the compressor or fuel storage areas.
6. Use Proper Electrical Connections:
If the gas air compressor requires electrical power, follow these electrical safety precautions:
- Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
- Avoid using extension cords unless recommended by the manufacturer.
- Inspect electrical cords and plugs for damage before use.
- Do not overload electrical circuits or use improper voltage sources.
7. Secure the Compressor:
Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.
8. Familiarize Yourself with Emergency Procedures:
Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.
It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.
editor by CX 2024-02-27